Generac Power Systems HTS Wn Owner'S Manual Download Page 52

 50 

Section 8 — Exploded Views & Parts Lists

Assembly — Drawing No. 0F8939-E - Page 3

ITEM PART 

NO. QTY. DESCRIPTION

  1 

0F8934 

AV HTS 2000-2600A NEMA12

  2 

0F5083 

DECAL HTS TRANSFER SWITCH

 

 

0G3009 

DECAL HTS T/S 

 

 

0G3009A 

DECAL HTS T/S 

 

 

0G2749 

DECAL, HTS T/S 

  3 

0F4284 

KEYPAD COMM XFER SW IN-PHASE

 4 

095282 

1  DECAL-LIVE 

CIRCUIT

  5 

0F4302A 

ASSY KEYPAD INTERFACE 32" HTS

  6 

0F4460 

SPACER M4/#8 X 5/16 X 1/4 NYL

  7 

0536210193 

 ASSY WIRE #0 12.00" (GROUND 
WIRE)

 8 

077228 

1  DECAL-ENCLOSURE 

NOTE

  9 

0F5508L 

DECAL HTS TEST SEQUENCE 2000A

 

 

0F5508M 

DECAL HTS TEST SEQUENCE 2600A

  10 

0F5503 

DECAL SWITCH INFO

  11 

074525 

DECAL MANUAL OPERATION

  12 

072164 

 MNL HNDL 6-1600A WN (SUPPLIED 
W/SW)

  13 

0F4801 

PLATE MOUNTING PCB ASSEMBLY

  14 

0F5926 

ASSY COVER PCB COM XFER SWTCH

  15 

0F5901 

ASSY COVER COMM XFER SWITCH

 16 

0F5180 

BATTERY AAA

 17 * 

0F4410 

ASSY PCB COMM TRANSFORMER

 18 * 

0G5641A 

ASSY PCB OTS RELAY-COMM XFERSW  

  19 

0F4802 

BRACKET TOGGLE SWITCH

  20 

0D3610 

DECAL MAINTENANCE DISCONNECT

 21 * 

055868 

SWITCH TOGGLE 4PDT 15A SPADE

  24 

074654 

TRANSFRM 600V TO 240V 500VA

   064933 

2  TRANSFRM 

240/480V-120/480V

 25 * 

046357 

REF 

BLOCK TERM 20A 6 X 6 X 1100V

  26 

0F5039 

LABEL CPL (CT) TB1

 27 * 

027911 

REF 

RELAY PNL 12VDC DPDT 10A@240VA

 28 

064510 

DECAL-TERMINAL NOTE

  29 

063578 

PLATE DATA - GTS

  30 

054199 

DECAL DANGER HIGH VOLTAGE

  31 

062209 

DECAL UL LABEL E84929-GTS

 32 

083736 

DECAL-CSA GTS

 33 

0D6584 

ASSY GRD.TERM.1600-2600A

  34 

067210A 

DECAL GROUND LUG

 35 * 

046689 

REF 

BLOCK TERM 20A 4 X 6 X 1100V

  36 

0F5040 

LABEL CPL (RS485) TB2

  37 

075355 

DECAL SIGNAL BEFORE XFER

  38 

0D4203 

ASSY NEUTRAL BLOCK 1600A ATS

 39 

0A9457 

DECAL NEUTRAL

  40 

091472 

DUCT WIRING 1 X 1.5 (138” LG)

  41 

091472A 

COVER WIRE DUCT 1 IN (138” LG)

  42 

072115 

XFRSW 2000A 3P WN600V

 

 

072121 

XFRSW 2000A 4P WN600V

 

 

072116 

XFRSW 2600A 3P WN600V

 

 

072122 

XFRSW 2600A 4P WN600V

ITEM PART 

NO. QTY. DESCRIPTION

  43 

0F8932A 

BRKT SWITCH 2000A 3P

 

 

0F8932B 

BRKT SWITCH 2000A 4P-2600A 3P

 

 

0F8932C 

BRKT SWITCH 2600A 4P

  44 

0D6391 

SHIELD TRANSFER SW 2000-2600A

  45 

0C8308 

DECAL TERMINAL SHOCK HAZARD

 46 * 

0F8941$ 

 WIRE HARNESS HTS 2000-2600A 
(NOT SHOWN)

  47 

0F6888 

SUB-PLATE HTS 600-2600A

  48 

0F6776A 

 DECAL DIP SWITCH CONFIG PCB 
COVER

  49 

0F6776B 

DECAL DIP SWITCH CONFIG ENCL

  53 

074672A 

SWITCH MICRO DPDT SEL & AUX 2PL

  55 

0C8095 

WIRE HARN. STRIP 16"

  56 

0C7942 

HARN STRIP 8"

  57 

0F9340 

TAG BATTERY DISCONNECT

  58 

0G7015 

TVSS ASSEMBLY 600-2600A  

 100 

0C6748 

NUT HEX LOCK M4-0.7 SS NYL INS

 101 

0F7806 

13 

NUT HEX FL WHIZ M4-0.7

 102 

038150 

WASHER FLAT #8 ZINC

 103 

022264 

WASHER LOCK #8-M4

 104 

087680 

NUT WING M6-1.0

 105 

0D6511 

12 

SPACER .20 X .375 X .375 PL

 106 

0E6423 

12 

NUT HEX FL WHIZ M5-0.8

 107 

0C2212 

SCREW PHTT M4-0.7 X 16 ZYC

 108 

0A2111 

SCREW SWAGE #10-32 X 5/16 ZYC

 109 

0C2267 

SCREW HHTT M5-0.8 X 12 BP

 110 

0A1661 

REF 

RIVET POP .156 X .675 AL

 111 

092980 

SCREW PPHM M4-0.7 X 25

 113 

022237 

WASHER LOCK 3/8

 114 

022195 

WASHER LOCK 1/2  

 115 

022196 

NUT HEX 1/2-13 STEEL

 116 

067989 

NUT HEX FL WHIZ M8-1.25

 117 

063378 

HOLDER CABLE TIE

 118 

091477 

RIVET WIRE DUCT MNT

 119 

0F5272 

12 

CLAMP CABLE FLAT

 122 

022304 

WASHER FLAT 1/2 ZINC

 123 

0A5768 

10 

WASHER FLAT M10 HEAVY DUTY  

 124 

048610 

SCREW HHC 1/2-13 X 1 G5

 125 

029333A 

TIE WRAP UL 7.4" X .19" BLK

 126 

064101 

REF 

NUT HEX FL WHIZ 3/8-16

 127 

022131 

WASHER FLAT 3/8-M10 ZINC

 128 

0C6937A 

INSULATOR STANDOFF 3200V3/8-16

 129 

029745 

SCREW HHC 3/8-16 X 1 G5

 130 

022473 

WASHER FLAT 1/4-M6 ZINC

 131 

025870 

NUT WING 1/4-20

Summary of Contents for HTS Wn

Page 1: ...Owner s Manual HTS Wn Type Automatic Transfer Switch 600 through 2600 Amp 600 Volts This manual should remain with the unit...

Page 2: ...C generator that is used for backup power if a NORMAL UTILITY power source failure occurs must be isolated from the NORMAL UTILITY power source by means of an approved transfer switch Failure to prope...

Page 3: ...L SHOCK MAY RESULT Because jewelry conducts electricity wearing it may cause dangerous electrical shock Remove all jewelry such as rings watches bracelets etc before working on this equipment If work...

Page 4: ...d or is substantially reduced and the STANDBY source voltage and frequency have reached an acceptable level The transfer switch prevents electrical feedback between two different power sources such as...

Page 5: ...enLink via PC RS485 Remote Annunciator Slave 1 5 OPERATION WITH LOSS OF COMMUNICATIONS Local control means that if the generator is running and there is no utility the switch will then transfer to the...

Page 6: ...r switch as close as possible to the electrical loads that are to be connected to it Stand the enclosure on a flat surface If the surface is not flat it will be necessary to add shims to make the encl...

Page 7: ...sfer switch 4 position terminal block in the bottom of the transfer switch enclosure labeled comm Ports Engine generator terminal strip in connection panel that houses the circuit breaker Do not conne...

Page 8: ...mable limits If the communication link to the transfer switch breaks down the following criteria are used for a local determination Dropout any phase outside 70 to 130 of nominal not the average volta...

Page 9: ...d means such as a main circuit breaker s A manual HANDLE is shipped with the transfer switch Manual operation must be checked BEFORE the transfer switch is operated electrically To check manual operat...

Page 10: ...etc During the voltage checks the transfer switch is electrically ener gized Perform voltage checks as follows 1 Inside the transfer switch enclosure set the Maintenance Disconnect switch to MANUAL 2...

Page 11: ...e switch enclosure set the Maintenance Disconnect switch to AUTOMATIC 5 Press the TEST button on the enclosure door Generator startup and transfer to the STANDBY power source should occur Refer to the...

Page 12: ...ut on J1 17 for curtailment The pin needs to be cycled to start the test and also cycled to stop the test 3 7 6 FAST TEST BUTTON The Fast Test button will only operate if the communications link is ac...

Page 13: ...SEQUENCE 7 RETURN TO UTILITY TIMER Return to Utility timer starts The Utility source voltage must stay above the pickup level If the Utility voltage falls below the pickup value the Return to Utility...

Page 14: ...37 and 238 are closed These dry contacts can be connected to via a terminal strip located on the bottom of the subplate Reference wiring diagram 0F5520 or 0F5036 for further details The customer conne...

Page 15: ...additional lubrication should be required The service technician should lubricate all recommended points whenever major transfer mechanism components are replaced Use only specified greases to lubrica...

Page 16: ...14 Section 5 Notes HTS Wn Type Transfer Switch 14...

Page 17: ...15 Section 5 Notes HTS Wn Type Transfer Switch 15 15...

Page 18: ...16 Section 6 Mounting Dimensions 600 1000A NEMA 12 Drawing No 0F6963 D...

Page 19: ...17 Section 6 Mounting Dimensions 600 1000A NEMA 12 Drawing No 0F6963 D...

Page 20: ...18 Section 6 Mounting Dimensions 600 1000A NEMA 3R Drawing No 0F7314 D...

Page 21: ...19 Section 6 Mounting Dimensions 600 1000A NEMA 3R Drawing No 0F7314 D...

Page 22: ...20 Section 6 Mounting Dimensions 1200 1600A NEMA 12 Drawing No 0F7520 C...

Page 23: ...21 Section 6 Mounting Dimensions 1200 1600A NEMA 12 Drawing No 0F7520 C...

Page 24: ...22 Section 6 Mounting Dimensions 1200 1600A NEMA 3R Drawing No 0F7521 C...

Page 25: ...23 Section 6 Mounting Dimensions 1200 1600A NEMA 3R Drawing No 0F7521 C...

Page 26: ...24 Section 6 Mounting Dimensions 2000 2600A NEMA 12 Drawing No 0F8944 C...

Page 27: ...25 Section 6 Mounting Dimensions 2000 2600A NEMA 12 Drawing No 0F8944 C...

Page 28: ...26 Section 6 Mounting Dimensions 2000 2600A NEMA 3R Drawing No 0F8945 C...

Page 29: ...27 Section 6 Mounting Dimensions 2000 2600A NEMA 3R Drawing No 0F8945 C...

Page 30: ...28 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 208 240V Drawing No 0F7043 B...

Page 31: ...29 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 208 240V Drawing No 0F7043 B...

Page 32: ...30 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 208 240V Drawing No 0F7042 B...

Page 33: ...31 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 208 240V Drawing No 0F7042 B...

Page 34: ...32 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 480 600V Drawing No 0F7045 B...

Page 35: ...33 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 480 600V Drawing No 0F7045 B...

Page 36: ...34 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 480 600V Drawing No 0F7044 B...

Page 37: ...35 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 480 600V Drawing No 0F7044 B...

Page 38: ...36 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F6446 D Page 1 Parts List on page 38...

Page 39: ...37 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F6446 D Page 2 Parts List on page 38...

Page 40: ...SW 800A 3P WN600V 072118 1 XFRSW 800A 4P WN600V 072113 1 XFRSW1000A 3P WN600V 072119 1 XFRSW1000A 4P WN600V ITEM PART NO QTY DESCRIPTION 43 080433 REF LUG SLDLSS 500 1X13 32 AL CU 063925 REF LUG SLDLS...

Page 41: ...39 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7313 D Page 1 Parts List on page 41...

Page 42: ...40 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7313 D Page 2 Parts List on page 41...

Page 43: ...1 XFRSW1000A 3P WN600V 072119 1 XFRSW1000A 4P WN600V ITEM PART NO QTY DESCRIPTION 43 080433 REF LUG SLDLSS 500 1X13 32 AL CU 063925 REF LUG SLDLSS 500 4 0X17 32 AL CU 44 074349A 2 SW CVR WN 600A 3P 0...

Page 44: ...42 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7515 D Page 1 Parts List on page 44...

Page 45: ...43 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7515 D Page 2 Parts List on page 44...

Page 46: ...XFER 38 0D4203 1 ASSY NEUTRAL BLOCK 1600A ATS 39 0A9457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 45 LG 41 091472A 1 COVER WIRE DUCT 1 IN 45 LG ITEM PART NO QTY DESCRIPTION 42 072124 1 XFRSW 12...

Page 47: ...45 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7516 D Page 1 Parts List on page 47...

Page 48: ...46 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7516 D Page 2 Parts List on page 47...

Page 49: ...AL SIGNAL BEFORE XFER 38 0D4203 1 ASSY NEUTRAL BLOCK 1600A ATS 39 0A9457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 45 LG 41 091472A 1 COVER WIRE DUCT 1 IN 45 LG ITEM PART NO QTY DESCRIPTION 42 0...

Page 50: ...48 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8939 E Page 1 Parts List on page 50...

Page 51: ...49 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8939 E Page 2 Parts List on page 50...

Page 52: ...L 40 091472 1 DUCT WIRING 1 X 1 5 138 LG 41 091472A 1 COVER WIRE DUCT 1 IN 138 LG 42 072115 1 XFRSW 2000A 3P WN600V 072121 1 XFRSW 2000A 4P WN600V 072116 1 XFRSW 2600A 3P WN600V 072122 1 XFRSW 2600A 4...

Page 53: ...51 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8940 E Page 1 Parts List on page 53...

Page 54: ...52 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8940 E Page 2 Parts List on page 53...

Page 55: ...457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 138 LG 41 091472A 1 COVER WIRE DUCT 1 IN 138 LG 42 072115 1 XFRSW 2000A 3P WN600V 072121 1 XFRSW 2000A 4P WN600V 072116 1 XFRSW 2600A 3P WN600V 0721...

Page 56: ...s of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper...

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