Generac Power Systems HTS Wn Owner'S Manual Download Page 5

 

 

3

Section 1 — General Information

HTS “Wn” Type Transfer Switch

For the power source to be available, the associated service dis-

connect circuit breaker must be ON, the associated TVSS discon-

nect circuit breaker must be ON and the associated source must 

be present.
The LED status indicators can be viewed directly on the TVSS 

module with the enclosure door open.

1.3.6   REMOTE ALARM CONTACTS

 

‹

Each TVSS module is equipped with a set of alarm contacts to 

indicate the TVSS module protection status, to a external alarm. 

This is available as a full set of dry relay contacts (C, NO, NC). 

The contact ratings are; 3A, 250Vdc or 230Vac maximum. The 

contacts are wired to a three position terminal strip for customer 

connection.
If the contacts change state, it indicates either a power failure to 

the TVSS module or a failure of the TVSS module.

1.4 COMMUNICATIONS

The HTS acts as a Modbus slave on the communications network. 

For the "H" series of generator controllers, Port 1 should be used 

for a connection. On the "G" series of controllers, Port 0 should be 

used. The base Modbus address for the transfer switch is set at 

240 but can be modified using dip switches DIP1 - switches 7 and 

8. Unless there are two transfer switches on the network, these 

switches can be left in the OFF position.
Communications parameters on the Power Manager should be 

set to:

Modbus Master Port

• 

4800 Baud

• 

No parity, 2 stop bits

• 
The Network uses Modbus RTU protocol. Communications are 

sent at a one second rate. If no Good messages are received 

within 20 seconds, the communications link is determined to be 

bad and the switch controller will revert to local control. If the link 

re-establishes itself the remote control from the H-panel restarts 

(Figure 1.1).

Figure 1.1 - Typical Communication Network

H/G Panel

(Master)

PORT 1 (H) or 0 (G)

Remote

Annunciator

(Slave)

H Transfer

Switch

(Slave)

GenLink

via PC

RS485

Remote

Annunciator

(Slave)

1.5  

OPERATION WITH LOSS OF 
COMMUNICATIONS

Local control means that if the generator is running and there is no 

utility, the switch will then transfer to the generator. If utility returns, 

the switch will transfer back to utility. The generator will not start or 

stop automatically as it cannot communicate with the switch and 

does not know utility is missing. It will have to be manually started 

and stopped (with the keyswitch set in the manual position).

1.6  

TRANSFER SWITCH DATA 
LABEL

A Data LABEL is permanently affixed to the transfer switch enclo-

sure. Use this transfer switch only with the specific limits shown 

on the DATA LABEL and on other decals and labels that may be 

affixed to the switch. This will prevent damage to equipment and 

property.
When requesting information or ordering parts for this equipment, 

make sure to include all information from the DATA LABEL.
Record the Model and Serial numbers in the space provided for 

future reference.

MODEL #

SERIAL #

1.7  

TRANSFER SWITCH 
ENCLOSURE

The standard switch enclosure is a National Electrical Manufacturer’s 

Association (NEMA) 12 type. NEMA 12 type enclosures primarily 

provide protection against contact with the enclosed equipment 

and provide a degree of protection against dust, falling dirt, and 

dripping non-corrosive liquids. NEMA 12 type enclosures are for 

indoor use only.

1.8  

SAFE USE OF TRANSFER 
SWITCH

Before installing, operating or servicing this equipment, read the 

SAFETY RULES (inside front cover) carefully. Comply strictly 

with all SAFETY RULES to prevent accidents and/or damage to 

the equipment. The manufacturer recommends that a copy of the 

SAFETY RULES be posted near the transfer switch. Also, be sure 

to read all instructions and information found on tags, labels and 

decals affixed to the equipment.
The publications that outline the safe use of transfer switches are 

the following:

NFPA 70; National Electrical Code

• 

NFPA 70E; Standard for Electrical Safety in the Workplace

• 

UL 1008, STANDARD FOR SAFETY-AUTOMATIC TRANSFER 

• 

SWITCHES

Summary of Contents for HTS Wn

Page 1: ...Owner s Manual HTS Wn Type Automatic Transfer Switch 600 through 2600 Amp 600 Volts This manual should remain with the unit...

Page 2: ...C generator that is used for backup power if a NORMAL UTILITY power source failure occurs must be isolated from the NORMAL UTILITY power source by means of an approved transfer switch Failure to prope...

Page 3: ...L SHOCK MAY RESULT Because jewelry conducts electricity wearing it may cause dangerous electrical shock Remove all jewelry such as rings watches bracelets etc before working on this equipment If work...

Page 4: ...d or is substantially reduced and the STANDBY source voltage and frequency have reached an acceptable level The transfer switch prevents electrical feedback between two different power sources such as...

Page 5: ...enLink via PC RS485 Remote Annunciator Slave 1 5 OPERATION WITH LOSS OF COMMUNICATIONS Local control means that if the generator is running and there is no utility the switch will then transfer to the...

Page 6: ...r switch as close as possible to the electrical loads that are to be connected to it Stand the enclosure on a flat surface If the surface is not flat it will be necessary to add shims to make the encl...

Page 7: ...sfer switch 4 position terminal block in the bottom of the transfer switch enclosure labeled comm Ports Engine generator terminal strip in connection panel that houses the circuit breaker Do not conne...

Page 8: ...mable limits If the communication link to the transfer switch breaks down the following criteria are used for a local determination Dropout any phase outside 70 to 130 of nominal not the average volta...

Page 9: ...d means such as a main circuit breaker s A manual HANDLE is shipped with the transfer switch Manual operation must be checked BEFORE the transfer switch is operated electrically To check manual operat...

Page 10: ...etc During the voltage checks the transfer switch is electrically ener gized Perform voltage checks as follows 1 Inside the transfer switch enclosure set the Maintenance Disconnect switch to MANUAL 2...

Page 11: ...e switch enclosure set the Maintenance Disconnect switch to AUTOMATIC 5 Press the TEST button on the enclosure door Generator startup and transfer to the STANDBY power source should occur Refer to the...

Page 12: ...ut on J1 17 for curtailment The pin needs to be cycled to start the test and also cycled to stop the test 3 7 6 FAST TEST BUTTON The Fast Test button will only operate if the communications link is ac...

Page 13: ...SEQUENCE 7 RETURN TO UTILITY TIMER Return to Utility timer starts The Utility source voltage must stay above the pickup level If the Utility voltage falls below the pickup value the Return to Utility...

Page 14: ...37 and 238 are closed These dry contacts can be connected to via a terminal strip located on the bottom of the subplate Reference wiring diagram 0F5520 or 0F5036 for further details The customer conne...

Page 15: ...additional lubrication should be required The service technician should lubricate all recommended points whenever major transfer mechanism components are replaced Use only specified greases to lubrica...

Page 16: ...14 Section 5 Notes HTS Wn Type Transfer Switch 14...

Page 17: ...15 Section 5 Notes HTS Wn Type Transfer Switch 15 15...

Page 18: ...16 Section 6 Mounting Dimensions 600 1000A NEMA 12 Drawing No 0F6963 D...

Page 19: ...17 Section 6 Mounting Dimensions 600 1000A NEMA 12 Drawing No 0F6963 D...

Page 20: ...18 Section 6 Mounting Dimensions 600 1000A NEMA 3R Drawing No 0F7314 D...

Page 21: ...19 Section 6 Mounting Dimensions 600 1000A NEMA 3R Drawing No 0F7314 D...

Page 22: ...20 Section 6 Mounting Dimensions 1200 1600A NEMA 12 Drawing No 0F7520 C...

Page 23: ...21 Section 6 Mounting Dimensions 1200 1600A NEMA 12 Drawing No 0F7520 C...

Page 24: ...22 Section 6 Mounting Dimensions 1200 1600A NEMA 3R Drawing No 0F7521 C...

Page 25: ...23 Section 6 Mounting Dimensions 1200 1600A NEMA 3R Drawing No 0F7521 C...

Page 26: ...24 Section 6 Mounting Dimensions 2000 2600A NEMA 12 Drawing No 0F8944 C...

Page 27: ...25 Section 6 Mounting Dimensions 2000 2600A NEMA 12 Drawing No 0F8944 C...

Page 28: ...26 Section 6 Mounting Dimensions 2000 2600A NEMA 3R Drawing No 0F8945 C...

Page 29: ...27 Section 6 Mounting Dimensions 2000 2600A NEMA 3R Drawing No 0F8945 C...

Page 30: ...28 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 208 240V Drawing No 0F7043 B...

Page 31: ...29 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 208 240V Drawing No 0F7043 B...

Page 32: ...30 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 208 240V Drawing No 0F7042 B...

Page 33: ...31 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 208 240V Drawing No 0F7042 B...

Page 34: ...32 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 480 600V Drawing No 0F7045 B...

Page 35: ...33 Section 7 Wiring Diagrams Electrical Schematics Wiring Diagram 480 600V Drawing No 0F7045 B...

Page 36: ...34 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 480 600V Drawing No 0F7044 B...

Page 37: ...35 Section 7 Wiring Diagrams Electrical Schematics Electrical Schematic 480 600V Drawing No 0F7044 B...

Page 38: ...36 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F6446 D Page 1 Parts List on page 38...

Page 39: ...37 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F6446 D Page 2 Parts List on page 38...

Page 40: ...SW 800A 3P WN600V 072118 1 XFRSW 800A 4P WN600V 072113 1 XFRSW1000A 3P WN600V 072119 1 XFRSW1000A 4P WN600V ITEM PART NO QTY DESCRIPTION 43 080433 REF LUG SLDLSS 500 1X13 32 AL CU 063925 REF LUG SLDLS...

Page 41: ...39 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7313 D Page 1 Parts List on page 41...

Page 42: ...40 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7313 D Page 2 Parts List on page 41...

Page 43: ...1 XFRSW1000A 3P WN600V 072119 1 XFRSW1000A 4P WN600V ITEM PART NO QTY DESCRIPTION 43 080433 REF LUG SLDLSS 500 1X13 32 AL CU 063925 REF LUG SLDLSS 500 4 0X17 32 AL CU 44 074349A 2 SW CVR WN 600A 3P 0...

Page 44: ...42 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7515 D Page 1 Parts List on page 44...

Page 45: ...43 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7515 D Page 2 Parts List on page 44...

Page 46: ...XFER 38 0D4203 1 ASSY NEUTRAL BLOCK 1600A ATS 39 0A9457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 45 LG 41 091472A 1 COVER WIRE DUCT 1 IN 45 LG ITEM PART NO QTY DESCRIPTION 42 072124 1 XFRSW 12...

Page 47: ...45 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7516 D Page 1 Parts List on page 47...

Page 48: ...46 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F7516 D Page 2 Parts List on page 47...

Page 49: ...AL SIGNAL BEFORE XFER 38 0D4203 1 ASSY NEUTRAL BLOCK 1600A ATS 39 0A9457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 45 LG 41 091472A 1 COVER WIRE DUCT 1 IN 45 LG ITEM PART NO QTY DESCRIPTION 42 0...

Page 50: ...48 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8939 E Page 1 Parts List on page 50...

Page 51: ...49 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8939 E Page 2 Parts List on page 50...

Page 52: ...L 40 091472 1 DUCT WIRING 1 X 1 5 138 LG 41 091472A 1 COVER WIRE DUCT 1 IN 138 LG 42 072115 1 XFRSW 2000A 3P WN600V 072121 1 XFRSW 2000A 4P WN600V 072116 1 XFRSW 2600A 3P WN600V 072122 1 XFRSW 2600A 4...

Page 53: ...51 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8940 E Page 1 Parts List on page 53...

Page 54: ...52 Section 8 Exploded Views Parts Lists Assembly Drawing No 0F8940 E Page 2 Parts List on page 53...

Page 55: ...457 1 DECAL NEUTRAL 40 091472 1 DUCT WIRING 1 X 1 5 138 LG 41 091472A 1 COVER WIRE DUCT 1 IN 138 LG 42 072115 1 XFRSW 2000A 3P WN600V 072121 1 XFRSW 2000A 4P WN600V 072116 1 XFRSW 2600A 3P WN600V 0721...

Page 56: ...s of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper...

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