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Mounting the Magnet Assembly

Before mounting the magnet assembly, the following 

should be considered:

•  Ferromagnetic material should not be placed 

closer than 0.25” from the LDT’s magnet 

assembly or rod end. Failure to do so could 

cause erratic operations. Non-ferrous materials, 

such as brass, copper, aluminum, non-magnetic 

stainless steel, or plastics, can be in direct 

contact with the magnet assembly and rod end 

without producing any adverse results.

•  Minimal clearance between the LDT’s rod and 

the magnet assembly through the full stroke is 

required. Stress between the magnet and the 

rod can cause flexing of the mounting brackets. 

This may appear as nonlinearity.

•  LDTs using a split magnet assembly must keep 

the diameter of the magnet assembly around 

the rod throughout the complete stroke. The 

diameter of this magnet assembly should not be 

farther than 0.2” away from the rod. Split magnet 

assemblies outside this range will cause signal 

loss.

To install the magnet assembly, perform the 

following steps:

1. Slide the magnet assembly over the LDT rod.

2. Mount the magnet to the non-ferrous, movable 

portion of the device being controlled using non-

ferrous screws.

2.2: Installing the LDT in a 

Hydraulic Cylinder

Before installing an LDT in a hydraulic cylinder, note 

the following considerations. Items discussed in this 

section are found in Figures 1-1 and 2-1.

•  A non-ferrous spacer must be used to separate 

the magnet assembly from the head of the 

piston rod. See Figure 2-1.

•  The magnet should not be closer than 2.0” 

from the base of the LDT’s hex head

 

when the 

piston rod is fully retracted. In instances where 

space restraints exist, it may be required to 

countersink the magnet into the piston rod. 

Two magnets are available for mounting to 

the piston: the standard 1.29" in diameter 

(part number SD0400800) four-hole magnet 

and a 1.0" magnet (part number SD0410300) 

designed exclusively for countersunk mounting 

applications. The 1.0" magnet must be held 

captive with a snap ring.

 

•  An O-ring groove is provided at the base of the 

LDT’s mounting hex for pressure sealing. The 

O-Ring seal was designed to meet Mil-Std-

MS33656. Refer to SAE J514 or SAE J1926/1 

for machining of mating surfaces.

 

•  It is recommended that a chamfered rod 

bushing be used with LDTs having a rod 60.0” 

or longer in length. On applications with rods 

of this length, a chamfered rod bushing in front 

of the magnet may be required. This bushing 

will prevent wear on the magnet assembly 

(wear occurs as the piston retracts from 

extended lengths). This rod bushing should be 

manufactured from a high wear polymer, such 

as Teflon®.

 

•  It is recommended the bore for the cylinder 

piston rod have an inside diameter of at least 

0.50”. The LDT rod has an outside diameter of 

0.405”. Use standard practices for machining 

and mounting these components. Consult the 

cylinder manufacturer for details on applicable 

SAE or military specifications.

Before performing the following steps for installing 

the LDT into a hydraulic cylinder, it may be 

necessary to perform machining and mounting 

operations on the hydraulic cylinder. Consult the 

information and specifications provided by the 

cylinder manufacturer before beginning the following 

steps:

1. Unscrew the LDT’s jam nut from the threads 

protruding from the hex mounting base.

5

Summary of Contents for 952 BlueOx

Page 1: ...952 BlueOx Linear Displacement Transducer ABSOLUTE PROCESS CONTROL KNOW WHERE YOU ARE REGARDLESS Linear Displacement Transducers Installation Manual Series 952...

Page 2: ...ntents or selected pages of this manual All rights to the contents of this manual are reserved by AMETEK BlueOx is a registered trademark of GEMCO The GEMCO Model 952 BlueOx is a Magnetostrictive Line...

Page 3: ...Toll Free 800 635 0289 Email apt sales ametek com Web www ametekfactoryautomation com Figure 1 1 BlueOx Linear Displacement Transducer Drawing D0234200 1 1 Dimension Drawing for all 952 LDTs 3...

Page 4: ...ay damage the LDT and will void your warranty To tighten the LDT within the bracket use the 1 75 hex mounting base on the head assembly Chapter 2 Installing the LDT If the length of the LDT s rod end...

Page 5: ...not be closer than 2 0 from the base of the LDT s hex head when the piston rod is fully retracted In instances where space restraints exist it may be required to countersink the magnet into the piston...

Page 6: ...e inserting the LDT The end cap should contain a 3 4 16 UNF 2B threaded hole Screw the LDT into this hole using the threads protruding from the LDT s hex mounting base WARNING Do not use the blue alum...

Page 7: ...il SAE J1926 1 OPTIONAL ROD BUSHING MAGNET SPACER O RING SEAL CABLE NUT STANDARD 4 HOLE MAGNET 0 5 BORE MINIMUM A 004 A 008 A 125 125 PITCH DIA REF SEE NOTE 4 094 MAX R 015 MAX 008 004 R RECOMMENDED M...

Page 8: ...e and terminated at the interface device end NOTE When grounding the LDT a single earth ground should be connected to the power supply common circuit ground The LDT power supply common pin B should be...

Page 9: ...ot lose programmed parameters on power loss The analog output is referenced to the analog common terminal and should not be referenced to any of the other common terminals To wire the 952A voltage LDT...

Page 10: ...8 2 1 6 4 1 White White Blue Stripe Power Supply Common 2 Brown Blue White Stripe No Connection 3 Gray White Orange Stripe Position Common 4 Pink Orange White Stripe Position Output 5 Red White Green...

Page 11: ...erential RS 422 output The maximum cable length for the differential digital LDTs is 1 500 feet To initiate a start pulse an external device is used This start pulse should be 1 0 microsecond in durat...

Page 12: ...0 2 MICROSECONDS MINIMUM WIDTH OF PULSE IS PROPORTIONAL TO DISTANCE BETWEEN MAGNET AND HEX HEAD OUTPUT PULSE WITHIN 50 NANOSECONDS AFTER INTERROGATION TO DISTANCE BETWEEN MAGNET AND HEX HEAD OUTPUT PU...

Page 13: ...t The maximum cable length for differential LDTs is 1 500 feet To initiate a start pulse an external device is used This start pulse should be a minimum of 1 0 microsecond in duration Within 50 nanose...

Page 14: ...GATION 15 TO 26 VDC POWER SUPPLY ORANGE NO CONNECTION PINOUT FOR STANDARD CIRCULAR CONNECTOR AT TRANSDUCER HEAD GREEN YELLOW PURPLE NO CONNECTION NO CONNECTION 15 VDC FOR BIPOLAR POWER SUPPLY POWER SU...

Page 15: ...his feature is hardware specific and must be specified at time of order The differential feature allows the distance between two magnets to be measured The magnets must remain within the active stroke...

Page 16: ...lication Note Overview This application note will attempt to clarify the type of signals coming out of and going into the 952QD quadrature probe Inputs The quadrature probe has two inputs the Zero and...

Page 17: ...e and signal pins The value of the termination resistor is by RS 422 specifications typically 100 ohms However some receivers will work with greater resistance values and some with no termination resi...

Page 18: ...y Connections including grounding and shielding LDT Input Output Connections Power Supply Ground Connections The BlueOx standard cable is Alpha XTRA GUARD 2 25110 SUPRASHIELD a multi conductor cable w...

Page 19: ...ero position In probes with volatile storage the zero point will The type of signal needed for the Burst Zero inputs E Sinking PLC Sourcing Outputs C Sourcing PLC Sinking Outputs T TTL See Appendix C...

Page 20: ...1080 North Crooks Road Clawson MI 48017 Phone 248 435 0700 Figure 4 2 952QD Wiring Diagram Drawing E0237900 4 6 952 QD Wiring Diagram 20...

Page 21: ...Toll Free 800 635 0289 Email apt sales ametek com Web www ametekfactoryautomation com Figure 4 3 Input Signal Connections for 952 QD LDT Drawing E0237700 21...

Page 22: ...QD LDT Drawing E0237600 Rt is the termination resistor typically used for differential connections If these termination resistors are not internal to the controller they should be installed externall...

Page 23: ...ses at a fixed rate of speed The frequency or pulse rate of the 952QD is factory set to 10KHZ 1 00MHZ consult part numbers for your model The input to the PLC or display will determine the frequency n...

Page 24: ...rough the splice and terminated at the interface device end Unipolar Power Supply Check This section will help you to determine if your power supply is adequate for the LDT to operate properly or if t...

Page 25: ...cable between the power supply and the LDT Check for continuity from one end of the cable to the other Also verify that no shorts exist between pins 7 Reconnect the mating connector to the LDT 8 Turn...

Page 26: ...terface device end Unipolar Power Supply Check This section will help you to determine if your power supply is adequate for the LDT to operate properly or if the LDT s cable has a short or open In ord...

Page 27: ...ansient producing lines The shield should be carried through the splice and terminated at the interface device end Unipolar Power Supply Check This section will help determine if the power supply is a...

Page 28: ...r short or the power supply is not supplying sufficient power To verify this perform the following steps 1 Turn the power supply off 2 Remove the mating connector from the LDT 3 Turn the power supply...

Page 29: ...the active measuring range will be 2 5 less than the specified stroke due to the 2 5 magnet to magnet separation distance requirement Null Zone X _ Standard 2 inch Null N Insert non standard Null over...

Page 30: ...es D _ Insert non standard Dead Zone over 2 5 inches If option E environmental connector is selected mating connector and or pigtail must be ordered separately NOTE 1 On unsupported stroke lengths gre...

Page 31: ...E F7 M1 D N Output Resolution Cycles per inch maximum internal resolution is 0 001 inches 1000 standard available range is 0001 through 9999 Input Type E Sinking typically used with sourcing output t...

Page 32: ...00 50 8 mm standard Head Enclosure 3 76 20 mm high with 1 75 44 45 mm diameter hex and cover are NEMA 4 Electrical Specifications Input Voltage Unipolar Bipolar Analog 13 5 to 26 4 VDC Digital 13 5 to...

Page 33: ...ion S Only Output May Vary by 0 1 when Subjected to Severe Levels of Electrical Noise Digital Specification Update Time Controller Dependent Digital Output CP RS 422 Control Pulse VP RS 422 Pulse Widt...

Page 34: ...to derive position Input Type Used on 952 QD to determine input type for Burst and Zero modes ie sinking sourcing or TTL Internal Interrogations Pulses generated by the LDT usually to initiate a puls...

Page 35: ...ls Return Stop Pulse A pulse generated by the BlueOx to determine the location of the magnet assembly on the rod end Rod A stainless steel tube on which the magnet assembly travels RS422 Differential...

Page 36: ...17 Copyright 2005 by AMETEK FACTORY AUTOMATION All Rights Reserved Made in the USA Other Products 1080 North Crooks Road Clawson MI 48017 Phone 248 435 0700 Toll Free 800 635 0289 Email apt sales amet...

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