GEM eSyLite R629 Operating Instructions Manual Download Page 12 | Manualshive

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6.4 Product compliance

Machinery Directive:

2006/42/EC

Pressure Equipment Dir-

ective:

2014/68/EU

EMC Directive:

2014/30/EU
Technical standards used:
Interference emission:

DIN EN 61800-3

Interference resistance:

DIN EN 61326-1 (industrial processes)

DIN EN 61800-3

Food:

FDA*
USP* Class VI
* depending on version and/or operating parameters

6.5 Materials

Materials:

Diaphragm material

O-ring material

PTFE

FPM

NBR

EPDM

FPM

FPM

EPDM

EPDM

www.gemu-group.com

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GEMÜ R629 eSyLite

6 Technical data

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Summary of Contents for eSyLite R629

Page 1: ...GEM R629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW R629...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 25 06 2021 www gemu group com 2 41 GEM R629...

Page 3: ...s 30 9 4 Installation with threaded sockets 30 9 5 Installation with threaded spigots 30 9 6 Installation with union ends 31 9 7 Installation with solvent cement sockets 31 9 8 Installation with flare...

Page 4: ...t Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Typ...

Page 5: ...operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe t...

Page 6: ...n the product label applies to a media temperature of 20 C The product can be used up to the maximum stated media temperature You can find the pressure temperature correlation in the technical data 4...

Page 7: ...mension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 39 Flare Flare connection with PVDF union nut 75 5 Valve body material Code PVC U grey 1 5 Continuation of Valv...

Page 8: ...10 Continuation of Mounting plate Code Standard 5 Order data www gemu group com 8 41 GEM R629 eSyLite...

Page 9: ...2 2 way body 4 Connection type 7 Union end with insert socket DIN 5 Valve body material 1 PVC U grey 6 Diaphragm material 29 EPDM 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control...

Page 10: ...reinforced code 5 5 50 C PVDF code 20 0 50 C Inliner PP H grey outliner PP reinforced code 71 5 50 C Inliner PVDF outliner PP reinforced code 75 5 50 C PP H natural code N5 5 50 C If the emergency po...

Page 11: ...ase note that the ambient temperature and media temper ature generate a combined temperature at the valve body which must not exceed the above values Leakage rate Leakage rate A to P11 P12 EN 12266 1...

Page 12: ...sed Interference emission DIN EN 61800 3 Interference resistance DIN EN 61326 1 industrial processes DIN EN 61800 3 Food FDA USP Class VI depending on version and or operating parameters 6 5 Materials...

Page 13: ...e 2 Solvent cement socket DIN Code 3M Union end with inch insert ASTM socket Code 3T Union end with JIS insert socket Code 4 Flange EN 1092 PN 10 form B face to face dimension FTF EN 558 series 1 ISO...

Page 14: ...x 2 4 A MG 20 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption approx 10 mA 6 8 1 Digital input signals Input voltage max 30 V DC High level 18 V DC Low level 5 V DC 6 8...

Page 15: ...MG A A1 B B1 B2 B3 10 192 0 63 0 59 5 134 5 115 0 82 0 20 195 0 66 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size CT...

Page 16: ...cator AZ2 A AZ1 BZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 10 237 0 72 0 61 0 30 0 40 0 20 240 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size www...

Page 17: ...63 2 23 2 224 0 Connection type spigot inch code 30 1 body material PVC U code 1 ABS code 4 2 MG DN NPS c d H H1 L 20 15 1 2 24 0 21 4 36 0 10 0 141 0 20 3 4 27 0 26 7 38 0 12 0 144 0 25 1 30 0 33 6...

Page 18: ...0 2 3 1 9 25 1 33 0 32 0 39 0 13 0 154 0 2 9 2 4 25 32 1 33 0 40 0 41 0 15 0 194 0 3 7 2 4 40 40 1 33 0 50 0 63 2 23 2 194 0 4 6 3 0 50 2 33 0 63 0 63 2 23 2 224 0 5 8 3 0 Dimensions in mm MG diaphrag...

Page 19: ...material PVDF code 20 2 MG DN NPS c c1 d H H1 L s 10 15 1 2 31 0 37 0 20 0 41 0 16 0 134 0 1 9 Dimensions in mm MG diaphragm size 1 Connection type Code 28 Spigot for IR butt welding BCF 2 Valve body...

Page 20: ...43 0 36 0 10 0 108 0 146 0 150 0 143 0 146 0 G 1 20 3 4 25 0 53 0 38 0 12 0 108 0 152 0 156 0 146 0 150 0 G 1 25 1 32 0 60 0 39 0 13 0 116 0 166 0 170 0 158 0 162 0 G 1 25 32 1 40 0 74 0 41 0 15 0 134...

Page 21: ...0 41 0 15 0 134 0 192 0 204 0 192 0 G 2 40 40 1 48 3 48 3 48 0 83 0 63 2 23 2 154 0 222 0 230 0 222 0 G 2 50 2 60 4 60 4 60 0 103 0 63 2 23 2 184 0 264 0 266 0 266 0 G 2 Connection type BS code 33 1 b...

Page 22: ...36 0 20 0 43 0 36 0 10 0 108 0 214 0 G 1 1 9 1 9 20 3 4 37 0 25 0 53 0 38 0 12 0 108 0 220 0 G 1 2 3 1 9 25 1 39 0 32 0 60 0 39 0 13 0 116 0 234 0 G 1 2 9 2 4 25 32 1 39 0 40 0 74 0 41 0 15 0 134 0 25...

Page 23: ...3 0 38 0 12 0 108 0 152 0 G 1 3 4 25 1 60 0 39 0 13 0 116 0 166 0 G 1 1 25 32 1 74 0 41 0 15 0 134 0 192 0 G 2 1 40 40 1 83 0 63 2 23 2 154 0 222 0 G 2 1 50 2 103 0 63 2 23 2 184 0 266 0 G 2 2 Dimensi...

Page 24: ...eaded socket DIN ISO 228 2 Valve body material Code 1 PVC U grey Code 5 PP reinforced Code 20 PVDF 7 3 9 Solvent cement socket code 2 L t H H1 D Connection type solvent cement socket code 2 1 body mat...

Page 25: ...NPS d D FTF H H1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 65 0 14 0 4 20 3 4 58 0 105 0 150 0 38 0 12 0 75 0 14 0 4 25 1 68 0 115 0 160 0 39 0 13 0 85 0 14 0 4 25 32 1 78 0 140 0 180 0 41 0 15 0 100...

Page 26: ...1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 60 0 16 0 4 20 3 4 54 0 105 0 150 0 38 0 12 0 70 0 16 0 4 25 1 63 0 115 0 160 0 39 0 13 0 79 0 16 0 4 25 32 1 73 0 140 0 180 0 41 0 15 0 89 0 16 0 4 40 40 1...

Page 27: ...sions in mm MG diaphragm size 1 Connection type Code 75 Flare connection with PVDF union nut 2 Valve body material Code N5 PP H natural 7 4 Valve body mounting M f M 60 M f f MG 20 MG 25 MG 40 MG 10 M...

Page 28: ...7 5 Mounting plate HM 62 40 5 5 MG DN HM 10 12 5 0 15 4 5 20 4 5 Dimensions in mm MG diaphragm size www gemu group com 28 41 GEM R629 eSyLite 7 Dimensions...

Page 29: ...hemicals acids fuels or similar fluids in the same room as GEM products and their spare parts 9 Installation in piping 9 1 Preparing for installation WARNING The equipment is subject to pressure Risk...

Page 30: ...e product is optional 9 3 Installation with butt weld spigots Fig 1 Butt weld spigots 1 Carry out preparations for installation see chapter Pre paring for installation 2 Adhere to good welding practic...

Page 31: ...ping 4 Reactivate all safety and protective devices 9 8 Installation with flare connection NOTICE Fittings For preparation and connection of the Flare connections see also GEM FlareStar brochure and G...

Page 32: ...0 1 2 Electrical connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred dir...

Page 33: ...s Only work on plant that has cooled down NOTICE Exceptional maintenance work Damage to the GEM product Any maintenance work and repairs not described in these operating instructions must not be perfo...

Page 34: ...into guides C The compressor must be able to be moved freely between the guides 12 5 Mounting the diaphragm 12 5 1 Mounting the convex diaphragm NOTICE Fit the diaphragms suitable for the product suit...

Page 35: ...sor 1 Move the actuator A to the closed position 2 Mount the compressor see Mounting the compressor 3 Check if the compressor is fitted in the guides 4 Manually screw new diaphragm tightly into the co...

Page 36: ...ed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is...

Page 37: ...protection laws 16 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Re...

Page 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Page 39: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Page 40: ...eclare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM R629 Technical standards used Interference resistance DIN EN 6...

Page 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88658324 88658324...

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