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GEISMAR MPR-M, Operation & Maintenance Instructions Manual

The GEISMAR MPR-M Operation & Maintenance Instructions Manual is the essential reference guide for owners and operators. This comprehensive manual provides detailed instructions for safe and efficient operation, maintenance, and troubleshooting of the GEISMAR MPR-M. Download this valuable manual for free at manualshive.com and ensure optimal performance of your equipment.

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Version

03/11

HYDRAULIC RAIL THREADER 

H90461 / NO 10055

TYPE MPR – M

SUMMARY

CHAPTER - 1 SAFETY

1 – 1 FOREWORD .........................................................................................................................................................1
1 – 2 WARNING .............................................................................................................................................................2
1 – 3 GENERAL SAFETY INSTRUCTIONS...................................................................................................................2

1 – 3 – 1 T

RANSPORT

 – S

TORAGE

................................................................................................................................................ 3

1 – 4 SPECIAL SAFETY INSTRUCTIONS.....................................................................................................................4

1 – 4 – 1 E

QUIPMENT

 

WITH

 

A

 

COMBUSTION

 

ENGINE

....................................................................................................................... 4

1 – 4 – 2 E

QUIPMENT

 

WITH

 

ELECTRICAL

 

DEVICES

.......................................................................................................................... 4

1 – 4 – 3 E

QUIPMENT

 

WITH

 

HYDRAULIC

 

DEVICES

........................................................................................................................... 4

1 – 4 – 4 L

IFTING

 

EQUIPMENT

....................................................................................................................................................... 5

CHAPTER - 2 PRESENTATION

2 – 1 GENERAL PRESENTATION.................................................................................................................................7
2 – 2 GENERAL INFORMATION ...................................................................................................................................8

CHAPTER - 3 TECHNICAL CHARACTERISTICS

3 – 1 GENERAL CHARACTERISTICS...........................................................................................................................9
3 – 2 DIMENSIONS OF THE RAIL THREADER..........................................................................................................11
3 – 3 LOCATION IN LOADING CLEARANCE..............................................................................................................12

CHAPTER - 4 EQUIPMENTS

4 – 1 LOCATION OF THE MAIN UNITS ......................................................................................................................13
4 – 2 HYDRAULIC UNIT...............................................................................................................................................14
4 – 4 HYDRAULIC CONTROLS...................................................................................................................................15
4 – 5 MOTORISED TROLLEYS ...................................................................................................................................16

4 – 5 – 1 T

RAVEL

 

TROLLEY

......................................................................................................................................................... 17

4 – 6 MAIN FRAME ......................................................................................................................................................19
4 – 7 ELETRICAL UNIT................................................................................................................................................21

4 – 7 – 1 E

LECTRICAL

 

ENCLOSURE

............................................................................................................................................. 21

4 – 7 – 2 B

ATTERY

 

COMPARTMENT

............................................................................................................................................. 22

4 – 7 – 3 L

INING

 T

RACK

............................................................................................................................................................. 23

CHAPTER - 5 OPERATING INSTRUCTIONS

5 – 1 HANDLING INSTRUCTIONS ..............................................................................................................................25
5 – 2 PREAMBLE .........................................................................................................................................................25

5 – 2 – 1 R

EMINDER

 

OF

 

TERMS

 

USED

 

IN

 

THIS

 

CHAPTER

............................................................................................................... 25

Summary of Contents for MPR-M

Page 1: ...43 40 40 E mail geismar geismar com Société des Anciens Etablissements L GEISMAR Boite Postale 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Tél 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 E mail sav geismar com OPERATION MAINTENANCE INSTRUCTIONS Model HYDRAULIC RAIL THREADER Type MPR M H90461 NO 10055 Version 03 11 ...

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Page 3: ...1 GENERAL PRESENTATION 7 2 2 GENERAL INFORMATION 8 CHAPTER 3 TECHNICAL CHARACTERISTICS 3 1 GENERAL CHARACTERISTICS 9 3 2 DIMENSIONS OF THE RAIL THREADER 11 3 3 LOCATION IN LOADING CLEARANCE 12 CHAPTER 4 EQUIPMENTS 4 1 LOCATION OF THE MAIN UNITS 13 4 2 HYDRAULIC UNIT 14 4 4 HYDRAULIC CONTROLS 15 4 5 MOTORISED TROLLEYS 16 4 5 1 TRAVEL TROLLEY 17 4 6 MAIN FRAME 19 4 7 ELETRICAL UNIT 21 4 7 1 ELECTRIC...

Page 4: ... 34 6 2 PREVENTIVE MAINTENANCE TIME TABLE 34 6 2 1 DAILY MAINTENANCE 35 6 3 INTERVENTIONS AFTER COMMISSIONING 35 6 4 PREVENTIVE MAINTENANCE OPERATIONS 36 6 5 MAINTENANCE 37 6 5 1 INTERVENTIONS AFTER COMMISSIONING 37 6 5 2 CLEANING 37 6 6 PROCEDURE FOR CHANGING A WHEEL 38 6 7 HYDRAULIC OIL 39 6 8 TABLE OF EQUIVALENCES FOR HYDRAULIC OILS 40 CHAPTER 7 STORAGE AND RECYCLING 7 1 GENERAL STORAGE INSTRUC...

Page 5: ...ety at work The operating and maintenance manual provides the necessary information for correct use of the work equipment as intended by the manufacturer The manual provides operating and maintenance instructions for the work equipment It does not dispense the staff using the equipment from training The operating and maintenance manual forms an integral part of the work equipment It must be kept u...

Page 6: ...tics of the equipment of work the Group GEISMAR draws your attention to the essential points Respect the periodicities of maintenance Use the lubricants recommended Replace the defective elements by original parts Not to make any modification This constitutes in many cases one of the conditions to take advantage of your rights of guarantee and a maintenance of conformity to the regulations in forc...

Page 7: ... the regulatory requirements defined in the Machinery Directive 2006 42 CE Person authorized to prepare the technical file Project Manager D FURSTOSS Chief Technical Officer J LOLL COLMAR the 15 03 2011 IMPORTANT All changes made to the machinery without the prior wruitten approval of the manufacturer shall renderthis declaration null and avoid Designation HYDRAULIC RAIL THREADER MPR M Code H90461...

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Page 9: ... ENABLING IDENTIFICATION OF THE PRODUCT PLEASE READ THE OPERATING AND MAINTENANCE MANUAL IT IS MANDATORY TO WEAR SAFETY SHOES IT IS MANDATORY TO WEAR PROTECTIVE GLOVES IT IS MANDATORY TO WEAR A HELMET WARNING DO NOT STAND CLOSE TO THE LOAD WARNING RISK OF INJURY BY CRUSHING DANGER INFLAMMABLE PRODUCTS POWER VOLTAGE ...

Page 10: ...1 NO 10055 HYDRAULIC RAIL THREADER TYPE MPR M L GEISMAR Company Prohibited Reproduction STOP POWER VOLTAGE RISK OF ENGAGING THE GAUGE DO NOT PARK IN THE WORK ZONE TORQUE SETTING LIFTING POINT MAXIMUM PAYLOAD ...

Page 11: ...n maintenance storage or purchase of this equipment are required to read and apply these Operation Maintenance Instructions These instructions are intended for all Users in charge of equipment operation and maintenance Instructions and illustrations included in this handbook may differ from actual details and accessories of your equipment Basic equipment features may be similar but the GEISMAR Com...

Page 12: ...over the explanation with the various functions of the material the instructions of use maintenance and the safety regulations to be respected as well as the practical exercises 1 3 General safety instructions The equipment shall be used under normal operating conditions and it shall be adequately maintained Do not use or carry out maintenance operations without adequate training delivered by qual...

Page 13: ...to the operations Respect the general and particular conditions of safety applicable to the working area and to keep a constant sedentary vigilance during all the phases of the operations Know plans of intervention in the event of incident or accident and instructions of prevention to be carried out during different the operates Never not to use an apparatus in bad condition wear deformation In th...

Page 14: ...st imperatively be carried out by qualified persons while complying with the electrical safety regulations specific to the type of intervention Never bridge the terminals of the starter or batteries Bridging carries the risk of making the emergency stop devices inoperative and of damaging the electrical or electronic circuit Keep electrical cabinets away from any moisture which could give rise to ...

Page 15: ...ever lift a load greater than that indicated on the load plate CMU apart from when following test instructions Never hold a load above people Do not walk or stand close to a suspended load Do not leave a load suspended without supervision When lifting a load check before starting that the operation can be carried out without any risk Check that the load is correctly attached be aware of dangers du...

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Page 17: ...H90461 NO 10055 TYPE MPR M Chapter 2 Presentation 2 1 General presentation Manufacturer Société des Anciens Établissements L GEISMAR Boite Postale 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Description of equipment Model HYDRAULIC RAIL THREADER Type MPR M Code H90461 NO 10055 ...

Page 18: ...nformation The MPR M Rail Threader is a track work machine used on renewal and replacement sites A single operator can easily operate the self propelled device which moves on variable gauge track with the different handling operations controlled hydraulically It has three distinct functions track renewal rail replacement ...

Page 19: ... 03 11 General characteristics Overall length with extensions 3722 mm Overall length without extensions 3058 mm Overall width 1620 mm Height of retracted lifting cylinder rods 1352 mm Height of extended lifting cylinder rods 1614 mm Lifting cylinder travel 500 mm Weight 1125 Kg Number of wheels 4 non isolated Wheel diameter 100 mm Number of drive wheels 2 Clamp lighting 2 x 15 W Performance Motori...

Page 20: ... 4 stroke Cooling Air Tank capacity 15l Rated power 5 2 kW at 3000 rpm Mean sound pressure level LpA at the controls 85 dBA Acoustic power LwA at the controls 95 dBA Vibration level 0 58 m s Hydraulics Tank capacity 50l Service pressure 50 bar Dual body pump 6 6 cm rev Electricity Service voltage 12 volts Number of batteries 1 Battery characteristics 12 V to 60 A h ...

Page 21: ...Chap 3 page 11 L GEISMAR Company Prohibited Reproduction HYDRAULIC RAIL THREADER H90461 NO 10055 TYPE MPR M 3 2 Dimensions of the Rail Threader ...

Page 22: ... L GEISMAR Company Prohibited Reproduction 3 3 Location in loading clearance The Rail Threader type MPR M does not fit into loading clearance such as defined in appendix A of procedure NF F 58 002 Track installation must be carried out in accordance with regulations ...

Page 23: ...composed of A hydraulic power unit 1 A set of hydraulic controls 2 Two motorised carriages equipped with hydraulically controlled rail clamps each equipped with two drive units for travel one of which is motorised and detachable 3 A double beam forming the main frame 4 Two lifting cylinders with rods connected by the support frame 5 Two shifting cylinders 6 An electrical unit 7 7 2 3 1 4 6 5 ...

Page 24: ...quipped with an elastic coupling and a triple body pump This unit is mounted on shock absorbers to reduce the motor vibrations in the whole Rail Threader A 50 l hydraulic oil tank 2 equipped with a suction filter a filler cap with filter and breather a filter on the return circuit a drainage plug and a visual hydraulic oil level indicator A 15 l diesel tank 3 equipped with a level 4 1 2 4 3 ...

Page 25: ... The handle A controls both lifting cylinders simultaneously Part with open centre The 2 intermediate horizontal levers B ceach control opening and closing a rail clamp Part with closed centre The 2 vertical levers C are used for independent shifting of the motorised carriages in the double beam When moving the Rail Threader forwards along a track with variable distance you must push these two lev...

Page 26: ...Rail Threader is moving along the track This frame connec ting the two lifting cylinder rods serves as a base for the Rail Threader and is in contact with a tie during lifting and shifting of the rails to be replaced fig 4 for further details see the catalogue contents and plates NO 00015 8 20 and NO 00015 8 25 Fig 4 4 5 Motorised trolleys The motorised trolleys fig 5 are composed of two assemblie...

Page 27: ...lates on rollers which guide the rails during installation 2 One hydraulically controlled rail clamp The rail clamp is mechanically locked and therefore cannot open even if the hydraulic pressure drops 3 The rail clamps must be raised to cope with obstacles Fig 6 THE DISENGAGEMENT SYSTEM The disengagement system fig 7 is used to disengage the Rail Threader to move it manually along the track To us...

Page 28: ...in 2 Fig 8 Once the obstacle has been passed they must be lowered by pulling on the sliding pin 2 and positioned just on the rail using the adjustment screw 1 fig 9 Fig 9 THE TRANSMISSION The transmission fig 10 consists of a slow hydraulic motor 1 which engages the roller via a chain 2 The Rail Threader has a motor roller on each travel carriage The transmission chains are protected by a removabl...

Page 29: ...ble the Rail Threader to be moved along a 3 330 mm track When fitting the extensions make sure that the assembly screws are greased and respect the torque setting fig 11 for the grease characteristics see 6 2 1 TABLE OF EQUIVALENCES OF OILS AND LUBRICANTS Fig 11 For work under difficult conditions in tunnels on slopes or with reduced centre distances etc the extensions can be replaced with closing...

Page 30: ... 20 L GEISMAR Company Prohibited Reproduction The Rail Threader is equipped with a protective frame 1 and two lifting rings 2 fig 13 Fig 13 The Rail Threader is equipped with a toolbox 1 equipped with the tools needed to service the Hatz motor fig 14 Fig 14 1 2 1 ...

Page 31: ...nclosure 2 a battery compartment 3 a battery cut out 4 two headlights for illuminating the work zones 5 and a buzzer 6 4 7 1 Electrical enclosure The electrical enclosure fig 16 groups all the Rail Threader functions and controls 1 Motor starter 2 Preheating indicator 3 Battery charge 4 Oil pressure 5 Return filter clogging 6 Hour meter 7 Emergency stop 8 Warning buzzer 9 Clamp lighting 2 x 15 W 1...

Page 32: ...ed in its compartment To access this remove the butterfly screws on the sides of the casing 1 Fig 17 TO REMOVE THE BATTERY Remove the screws 2 Remove the bracket 3 Pull the drawer 4 towards yourself The Rail Threader is equipped with a battery cut out 1 When the Rail Threader is stopped if work is being done on it make sure that the battery cut out is always horizontal OFF fig 18 Fig 18 1 2 3 4 1 ...

Page 33: ... particularly in case of track renewal the Rail Threader can be used as a track liner to straighten the track To use the machine as a track liner a removable frame is fixed under the bearing base with driftpins This removable frame rests on the ballast between two sleepers The two drifts A fig 19 are removed from the double beam to keep the two transfer carriages apart Fig 19 A ...

Page 34: ......

Page 35: ... Threader is manipulated by a single operator travel must always be in a forward direction relative to it 5 2 1 Reminder of terms used in this chapter For all manipulation of the Rail Threader use the following terminology fig 20 Fig 20 Before starting a job make sure that the direction of travel of the Rail Threader meets this requirement during renewal or replacement operations so as to guarante...

Page 36: ... 4 Position on the site 5 4 1 Track replacement site The Rail Threader follows the team laying ties using hydraulic gantries and precedes the team which fastens the rails The rails to be laid act as a track for the hydraulic gantries used to lay ties as well as the Rail Threader They are laid with wide spacing 3330 mm The Rail Threader is used to pick up these rails and lay them on the ties at the...

Page 37: ...king sleeve towards yourself and lower the lever fig 22 Fig 22 Check visually to ensure that the clamps and guide plates are properly positioned fig 23 Fig 23 Lower the handle A the frame is lowered take hold of a tie and lift the whole carriage and rails to the limit of travel fig 24 Fig 24 Pull or push the levers C for the shifting operation fig 25 Fig 25 Lift the handle A the unit is lowered an...

Page 38: ...elease the clamps using the levers B pull the locking sleeve towards yourself and lift the lever fig 26 Fig 26 The carriage is moved by the levers D in the forward direction of the unit on the rails the spacing of which increases fig 27 Fig 27 After travelling for 5 to 8 m the same operations are repeated B D ...

Page 39: ...s are unloaded inside the track The bolts are removed from the old rails the Rail Threader uses the new rails as a track to move along lifting the old rails and placing them ahead of the ties or outside the track fig 28 Once the old rails have been removed the operation is repeated at the starting point where the pile of rails removed is in order to lay the new rails at the rated gauge ready for f...

Page 40: ...ting point where the pile of rails is to have the new rails at the rated gauge ready for fastening Fig 29 These operations are the same as those described in 5 4 3 Procedure During this operation is is PROHIBITED for anyone to move around in front of and beside the Rail Threader Any operation to be carried out in front of or beside the machine must take place with the motor off and the parking bra...

Page 41: ...e shifting carriage on the internal role for a track with retracting spacing If during execution of the work you fear that the double beam is encroaching on the adjacent track space you must remove the extensions and insert the end plates If this operation cannot take place take the necessary regulatory steps WARNING It is prohibited to activate different functions simultaneously lifting or loweri...

Page 42: ...position 1 handle A the shifting cylinders are in retracted position 2 The 2 levers vertical C the single rail handling cylinder is in retracted position 3 Lever F the rail clamps are open 3 Levers B the guide plates with rollers are raised 4 Proceed in the opposite order of operations to that used for putting on track To use optional equipment see the documentation in the appendix Optional equipm...

Page 43: ...ations HYDRAULIC TANK Check the oil level in the hydraulic tank regularly with cylinder rods retracted this level must be at three quarters on the tank level indicator fig 6 1 1 a Top up if necessary Fig 31 Drain the tank after 1000 hours of operation max 1 year HYDRAULIC HOSES Check the water tightness and tightening of couplings Replace hoses as soon as a bruise or tear is reported You must keep...

Page 44: ...ht comes on see 4 7 1 Electrical enclosure ONCE A YEAR OR AFTER 1000 HOURS OF SERVICE Empty the tank completely do not reuse the oil Clean the tank Clean the filters Close the tank Add new oil 50 l TOTAL EQUIVIS ZS 32 or equivalent 6 2 Preventive maintenance time table 1 Increase cleaning frequency if the atmosphere is dusty 2 This servicing should be done by an approved Hatz dealer unless the ope...

Page 45: ...motor oil with the motor hot to facilitate flow and change the oil filter see brochure provided in the appendix AFTER THE FIRST 50 OPERATING HOURS Replace the cartridge in the hydraulic circuit Start the pump unit supplying the hydraulic circuit Run it for 10 minutes and make sure there are no oil leaks in the hydraulic circuit connectors pipes hoses hydraulic components pumps and wheel motors Swi...

Page 46: ...and report all anomalies or degradations observed Hydraulic oil is a harmful product Avoid all skin and eye contact In the event of spraying wash immediately with large quantities of water and consult a doctor OPERATIONS EVERY 1000 HOURS OF RUNNING REPLACING THE RETURN FILTER plate NO 84121 4 18 Unscrew the lid ref 11 Remove the unit ref 30 Unscrew the lower nut remove the washer and spring Remove...

Page 47: ...grease from the moving parts If deformation or abnormal wear is noted the parts must be replaced use the original parts of Geismar 6 5 2 Cleaning As far as maintenance is concerned the term cleaning is to be taken in its widest sense and it includes all routine maintenance operations such as lubrication and tightening Regular cleaning is a form of inspection during which those involved can discove...

Page 48: ...wheel Removing a drive wheel fig 31 see plate NO 04110 3 3 Remove the protective cap from the motor unit and remove the chain Unscrew the nut ref 20 Remove the strut ref 19 then the shaft ref 16 holding the roller ref 15 and struts ref 22 and 17 to prevent them from falling Take out the bearings ref 21 and 48 and the struts ref 18 Fig 31 ...

Page 49: ...t them from falling Take out the bearings ref 3 and struts ref 2 Fig 32 6 7 Hydraulic oil Approved hydraulic oil TOTAL Equivis ZS 32 Technical features Viscosity at 40 C 32 3 Cst Viscosity index 160 Flow point 39 C If you must use another sort of oil carefully the properties correspond and totally empty the machine beforehand Check the unit s pressure rating every month A pressure drop of 5 for 1 ...

Page 50: ...PE MPR M Chap 6 page 40 L GEISMAR Company Prohibited Reproduction 6 8 Table of equivalences for hydraulic oils TOTAL EQUIVIS ZS32 ELF VISGA 36 TEXACO RANDO OIL HD Z 36 SHELL TELLUS T 32 CASTROL HYSPIN AWH M32 BP BARTRAN HV32 MOBIL MOBIL DTE 13M ...

Page 51: ...or storage of operational equipment must enable the best possible protection against dusts exhaust gases damp direct sunlight rapid temperature variations 7 1 3 Putting into storage The condition of the operational equipment when it is recommissioned after storage depends on the way it was prepared and protected before being placed in storage cleaning the equipment when cleaning protect the moving...

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Page 53: ... into sub assemblies which are themselves broken down into individual spare parts You can consult it and go directly to the plate N for the part which interests you This plate consists of a list of parts with a drawing IN THIS EXAMPLE We want to replace the pinion ref 7 in assembly NO 09150 2 4 You will find the Code for this pinion in the parts list for this plate here NO 09150 2 4 Simply note th...

Page 54: ...AR Company Prohibited Reproduction EXAMPLE FOR ORDERING A SPARE PART Designation and Code for part 1 Pinion code H89550 Plate code 2 Assembly H89563 Review date 3 03 10 8 2 After Sales Service Details Tel 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 E mail sav geismar com 2 3 1 ...

Page 55: ... GEISMAR Boite Postale 50327 5 rue d Altkirch 68006 COLMAR CEDEX FRANCE Tél 33 0 3 89 80 41 90 Fax 33 0 3 89 80 42 28 E mail sav geismar com SPARE PARTS CATALOG Model HYDRAULIC RAIL THREADER Type MPR M Serial H90461 NO 10055 Version 03 11 ...

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Page 57: ...APITULATIVE LIST OF THE HYDRAULIC CIRCUITS H90467 NO 10055 8 RIGHT SLEWING SUPPLY CIRCUIT H72556 NO 04083 8 1 LEFT SLEWING SUPPLY CIRCUIT H10143 NO 88004 8 30 RIGHT LIFTING SUPPLY CIRCUIT H70852 NO 00015 8 25 LEFT LIFTING SUPPLY CIRCUIT H70853 NO 00015 8 20 DISTRIBUTION BLOCKS FITTING H90470 NO 10055 8 5 SAFETY LOCKING DEVICE H88460 NO 10055 8 5 5 FEED AND RETURN CIRCUIT H91435 NO 10055 8 6 RAIL P...

Page 58: ...LIC OIL TANK H60897 NO 00015 4 5 1 HYDRAULIC DIAGRAM H90467 NO 10055 8 6 1 ELECTRIC EQUIPMENT H60254 NO 00155 7 1 BATTERY SLIDING SUPPORT H78375 NO 04110 7 9 1 ACCESS DOOR H09644 10 2 SUPPORT DE FLEXIBLES H10127 NO 88004 16 11 2 EXTENSION H79633 15 1 GAS OIL ALIMENTATION H60892 NO 00015 23 17 4 WASHER C01811 18 4 SCREW C00340 19 8 WASHER C01036 20 2 SCREW C02203 21 16 SCREW C00355 22 40 WASHER C01...

Page 59: ...E C B D A C B D F F ...

Page 60: ...78368 3 1 PROTECTION FRAME DISTRIBUTION SIDE H72552 4 2 HOISTING RING H78406 5 12 SCREW C00357 6 12 WASHER C01813 7 12 NUT C00143 8 8 SCREW C00401 9 8 LOCKING NUT C00146 10 8 WASHER C01040 12 2 LIFTING CYLINDER D18062 NO 06180 1 12 13 2 SLEWING CYLINDER D18064 NO 06180 1 13 14 1 LOWER FRAME H02035 NO 80102 7 15 2 DOUBLE BEAM DRIFT H80667 16 2 COVER PLATE H78408 17 2 FIXING LUG H78409 18 4 SCREW C0...

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Page 62: ... n and description of spare parts Item Qty Description Code N Drawing ÉD 10 07 LIFTING CYLINDER RAM D18062 NO 06180 1 12 1 1 GUIDING RING D18066 1 PISTON ROD KIT D18068 INCLUSED 2 1 PISTON 3 1 SPACER WITH O RING 4 1 PISTON ROD 8 1 O RING 12 1 WASHER 13 1 SCREW 1 SEALS KIT D18067 INCLUSED 8 1 O RING 9 1 WIPER SEAL 10 1 ROD SEAL 11 1 O RING 12 1 PISTON SEAL 13 1 O RING ...

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Page 64: ...d description of spare parts Item Qty Description Code N Drawing ÉD 10 07 SLEWING CYLINDER RAM D18064 NO 06180 1 13 1 1 GUIDING RING D18071 PISTON ROD KIT D18069 INCLUSED 2 1 PISTON 3 1 SPACER WITH O RING 4 1 PISTON ROD 10 1 O RING 12 1 WASHER 13 1 SCREW SEALS KIT D18070 INCLUSED 5 2 ROD SEAL 6 1 O RING 7 1 ROD SEAL 8 1 O RING 9 1 WIPER SEAL 10 1 ROD SEAL 11 1 PISTON SEAL ...

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Page 66: ...very of spare parts always state Fabrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 07 LOWER FRAME H02035 NO 80102 7 1 1 LOWER FRAME H15451 2 2 SCREW C00692 3 2 LOCKING NUT C00148 4 2 WASHER C01042 ...

Page 67: ......

Page 68: ... SET OF 4 ELASTIC STUDS D12589 2 8 HEXAGON SCREW C00355 3 8 SELF LOCKING NUT C00143 4 2 SPACER H59472 5 2 CONICAL WASHER C01813 6 2 HEXAGON SCREW C00359 7 10 CONICAL WASHER C01811 8 4 HEXAGON SOCKET HEAD CAP SCREW C00522 9 6 HEXAGON SOCKET HEAD CAP SCREW C00520 11 1 HEXAGON SCREW C00333 12 1 LOCK WASHER EXTERNAL TEETH C01067 13 1 BACK UP WASHER H54479 14 1 HYDRAULIC PUMP D04931 14 1 1 SET OF SEALS...

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Page 70: ...f the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 08 MOTORISED CARRIAGE H82606 NO 07183 3 1 1 LOWER CARRIAGE H82607 NO 07183 3 1 2 1 TRANSFERRING CARRIAGE H79629 NO 06180 3 2 3 1 DRIVING AND DISENGAGEABLE ROLLER UNIT H72571 NO 04110 3 3 4 1 FREE ROLLER UNIT H72572 NO 04110 3 4 ...

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Page 72: ...3 1 1 1 FRAME H72576 2 1 BRASS WASHER H00721 3 2 BEARING BUSH H00722 4 1 SHAFT H00723 5 1 ROD WITH BEARING BUSHES H29911 6 2 SHAFT H02030 7 4 SHAFT H09091 8 1 RAIL GRIP CYLINDER D18037 NO 07182 1 9 4 SCREW C00331 10 4 WASHER C02221 11 1 INNER GRIP ARM H54214 12 1 OUTER GRIP ARM H54215 13 4 ASSEMBLED ROLLER Ø 60 H20037 14 1 WASHER D03505 15 1 NUT D03485 16 4 GUDGEON H71641 17 1 CYLINDER SUPPORT H12...

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Page 74: ...rial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 10 07 HYDRAULIC RAM D18037 NO 07182 1 1 1 GUIDING RING D18043 1 PISTON ROD KIT D18042 INCLUSED 2 1 PISTON 3 1 SPACER 4 1 PISTON ROD 8 1 O RING 13 1 WASHER 14 1 SCREW 1 SEALS KIT D18044 INCLUSED 8 9 O RING 9 1 WIPER SEAL 10 1 ROD SEAL 11 1 O RING 12 1 PISTON SEAL ...

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Page 76: ... the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 01 07 TRANSFERRING CARRIAGE H79629 NO 06180 3 2 1 1 FRAME H79630 2 4 CAM ROLLER D03422 5 4 WASHER C01075 6 4 CAM ROLLER D03418 9 4 WASHER C01073 10 1 GREASE NIPPLE D00587 11 1 SWIVEL BEARING D03518 14 1 PIN C01244 15 2 WASHER H05127 ...

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Page 78: ...UNIT H72571 NO 04110 3 3 2 1 GUIDING PLATE H00884 3 1 SCREW C00441 4 1 LOCKING ELEMENT H00781 8 1 WASHER C01073 9 1 CAM ROLLER D03418 11 1 SPINDLE H03648 12 1 PIN C01175 13 1 SCREW C00381 14 1 LOCKING NUT C00144 23 1 AXEL H79132 24 1 MOTOR SUPPORT H79126 25 1 PROTECTION H13341 28 2 LOCKING NUT C00087 35 2 LOCKING NUT C00141 36 2 SCREW C00330 37 4 WASHER C01816 53 1 HYDRAULIC MOTOR D12245 54 1 DISE...

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Page 80: ...tion Code N Drawing ÉD 06 08 DRIVING AND DISENGAGEABLE ROLLER UNIT FOLLOWING 15 1 DRIVE ROLLER H09090 16 1 AXEL H09103 17 1 SPACER H02914 18 1 SPACER H13338 19 1 WASHER H02915 20 1 LOCKING NUT C00159 21 1 BALL BEARING D03142 22 1 SPACER H13336 29 1 CHAIN WITH SHACKLE D08166 29 1 1 CONNECTING LINK D03070 48 1 BALL BEARING D03193 57 2 SCREW C00263 58 2 NUT C00120 59 1 WASHER H01197 60 1 SCREW C00341...

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Page 82: ... description of spare parts Item Qty Description Code N Drawing ÉD 09 06 DISENGAGEABLE PINION COMPLETE H03650 NO 76071 100 3 1 1 INTERMEDIATE SHAFT H01193 2 1 KEY C01427 3 1 CLAW PINION H01194 4 1 PINION WITH BEARING BUSH H03651 4 2 1 BEARING BUSH H01196 5 2 BRONZE WASHER H01195 6 1 OUTER CIRCLIP C01320 7 1 SPRING BUSH BUTTOM D04520 8 1 NUT C00084 9 1 OUTER CIRCLIP D11297 ...

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Page 84: ... Item Qty Description Code N Drawing ÉD 09 06 FREE ROLLER UNIT H72572 NO 04110 3 4 2 1 GUIDING PLATE H00884 3 1 SCREW C00441 4 1 LOCKING ELEMENT H00781 8 1 WASHER C01073 9 1 CAM ROLLER D03418 11 1 SPINDLE H03648 12 1 PIN C01175 13 1 SCREW C00381 14 1 LOCKING NUT C00144 15 1 ASSEMBLED ROLLER Ø 100 H00102 NO 75035 16 1 HAND BRAKE H59261 17 1 WASHER C01036 18 1 ELASTIC PIN C01156 19 1 BRAKE SHOE H026...

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Page 86: ...r and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 02 94 ASSEMBLED ROLLER Ø 100 NOT INSULATED H00102 NO 75035 1 1 BARE ROLLER H00101 3 2 BEARING D03142 1 ROLLER INNER PART KIT H21842 INCLUSED 2 1 SPACER 3 2 BEARING 4 2 SPACER 5 1 SPACER 6 1 SHAFT 7 1 LOCKING NUT ...

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Page 88: ...07 OIL TANK H60897 NO 00015 4 1 1 TANK H59435 2 1 COVER H09668 3 1 RETURN LINE FILTER D01324 NO 84121 4 18 4 1 FILLING PLUG D00980 5 1 OIL LEVEL D03347 6 1 EMPTYING PLUG D00363 7 1 CHEST H01688 8 8 SCREW C00355 9 8 WASHER C01813 11 6 SCREW C00326 12 6 WASHER C01066 13 4 SCREW C00340 14 12 WASHER C01068 15 4 SCREW C00338 17 4 SCREW C00345 19 1 PADLOCK D01196 20 2 SUCTION STRAINER D01336 21 1 BLANKI...

Page 89: ......

Page 90: ...348 8 1 BY PASS SPRING X84121 4 18 8 9 1 SPRING X84121 4 18 9 11 1 COVER X84121 4 18 11 12 4 GUDGEON 13 4 WASHER 14 4 NUT 15 1 FUNNEL 30 INSIDE PART X 84121 4 18 30 INCLUSED 2 1 BRIDGE PIECE 4 1 MAGNET COLUMM 5 1 ROD 8 1 BY PASS SPRING 9 1 SPRING 19 1 CUPEL 20 1 NUT 50 SET OF SEALS X D06512 INCLUSED 3 1 O RING 10 1 O RING 16 1 TANK SEAL 18 1 O RING CONSIDERATION ONLY PIECES MARKED X CAN BE SUPPLIE...

Page 91: ......

Page 92: ...IST OF THE HYDRAULIC CIRCUITS H90467 NO 10055 8 1 RIGHT SLEWING SUPPLY CIRCUIT H72556 NO 04083 8 1 1 LEFT SLEWING SUPPLY CIRCUIT H10143 NO 88004 8 30 1 RIGHT LIFTING SUPPLY CIRCUIT H70825 NO 00015 8 25 1 LEFT LIFTING SUPPLY CIRCUIT H70853 NO 00015 8 20 1 DISTRIBUTION BLOCKS FITTING H90470 NO 10055 8 5 1 FEED AND RETURN CIRCUIT H91435 NO 10055 8 6 1 ATR 6 CIRCUIT H10147 NO 88004 8 70 2 MOTOR CIRCUI...

Page 93: ......

Page 94: ... the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 04 RIGHT SLEWING SUPPLY CIRCUIT H72556 NO 04083 8 1 1 1 MALE STUD COUPLING D00185 2 1 HYDRAULIC FLEXIBLE HOSE D00833 3 1 HYDRAULIC FLEXIBLE HOSE D00859 4 3 SWIVEL COUPLING D16767 6 1 SWIVEL ANGLE D00115 7 1 EXTENSION PIECE D13699 ...

Page 95: ......

Page 96: ...n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 07 05 LEFT SLEWING SUPPLY CIRCUIT H10143 NO 88004 8 30 1 1 SWIVEL ANGLE D00115 2 1 HYDRAULIC FLEXIBLE HOSE D00846 3 1 HYDRAULIC FLEXIBLE HOSE D00867 5 3 SWIVEL COUPLING D16767 6 1 MALE STUD COUPLING D00185 8 1 ADAPTER D13699 ...

Page 97: ......

Page 98: ...Fabrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 04 RIGHT LIFTING SUPPLY CIRCUIT H70852 NO 00015 8 25 2 1 CHECK VALVE D01410 3 2 HYDRAULIC FLEXIBLE HOSE D00846 5 6 SWIVEL ANGLE D16767 8 1 HYDRAULIC PIPE H09552 9 2 ADAPTER D13699 ...

Page 99: ......

Page 100: ...abrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 04 LEFT LIFTING SUPPLY CIRCUIT H70853 NO 00015 8 20 2 2 CHECK VALVE D01410 3 2 HYDRAULIC FLEXIBLE HOSE D00846 5 6 SWIVEL COUPLING D16767 8 1 HYDRAULIC PIPE H09552 9 2 ADAPTER D13699 ...

Page 101: ......

Page 102: ...al number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 02 11 DISTRIBUTION BLOCKS FITTING H90470 NO 10055 8 5 1 1 DISTRIBUTION BLOCK D18674 2 1 DISTRIBUTION BLOCK D18672 4 2 LEVER H72540 5 2 SAFETY LOCKING DEVICE H88460 NO 10055 8 5 5 7 1 HANDLE H72535 8 2 SCREW C00343 9 6 WASHER C01036 10 4 SCREW C00347 11 4 NUT C00142 ...

Page 103: ......

Page 104: ...ct delivery of spare parts always state Fabrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 02 11 SAFETY LOCKING DEVICE H88460 NO 10055 8 5 5 1 1 LOCK H72534 2 1 SPACER H88459 3 1 SPRING H00025 ...

Page 105: ......

Page 106: ...PE H09547 8 1 HYDRAULIC PIPE H09548 9 1 HYDRAULIC PIPE H09549 10 1 HYDRAULIC PIPE H09550 11 3 MALE COUPLING D00185 12 4 ORIENTABLE COUPLING D00115 13 2 ELBOW FLANGED COUPLING D04913 14 2 EQUAL ELBOW COUPLING D00340 15 2 REDUCTION COUPLING D00278 16 2 EQUAL ELBOW COUPLING D00307 17 1 EQUAL ELBOW COUPLING D00305 18 1 ORIENTABLE COUPLING D00049 20 2 ELBOW FLANGED COUPLING D04914 22 2 EQUAL ELBOW COUP...

Page 107: ......

Page 108: ... Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 11 90 RAIL PULLER SUPPLY CIRCUIT H10147 NO 88004 8 70 B 1 1 FEMALE HALF COUPLING D00485 2 1 PROTECTION PLUG D00491 3 1 MALE HALF COUPLING D00484 4 1 PROTECTION CAP D00497 6 2 MALE STUD COUPLING D00185 7 2 SWIVEL ANGLE D00115 9 2 ORIENTATION COUPLING D00063 ...

Page 109: ......

Page 110: ...n of spare parts Item Qty Description Code N Drawing ÉD 05 03 HYDRAULIC MOTOR SUPPLY CIRCUIT H10146 NO 88004 8 60 C 1 2 HYDRAULIC FLEXIBLE HOSE D00846 2 2 HYDRAULIC FLEXIBLE HOSE D00867 3 1 ADAPTER D13699 4 2 MALE STUD COUPLING D00188 5 2 SWIVEL COUPLING D00040 7 2 BULKHEAD ELBOW COUPLING D00340 8 2 ORIENTATION COUPLING D06693 9 2 MALE STUD COUPLING D00185 10 2 RETRICTOR VALVE D02328 ...

Page 111: ......

Page 112: ...n year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 04 RAIL GRIP SUPPLY CIRCUIT H10145 NO 88004 8 50 2 2 HYDRAULIC FLEXIBLE HOSE D00864 3 2 HYDRAULIC FLEXIBLE HOSE D15642 4 1 ADAPTER D13699 8 4 SWIVEL COUPLING D16767 9 2 BULKHEAD ELBOW COUPLING D00340 ...

Page 113: ......

Page 114: ...on year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 09 05 ELECTRIC EQUIPMENT H60254 NO 00155 3 1 ENGINE CIRCUIT H60257 NO 00155 3 4 1 ENGINE STARTER CIRCUIT H60258 NO 00155 4 5 1 ACCESSORIES CIRCUIT H60259 NO 00155 5 6 1 BOX LOCATION H60210 NO 00155 6 ...

Page 115: ......

Page 116: ...ompt and correct delivery of spare parts always state Fabrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 00 ENGINE CIRCUIT H60257 NO 00155 3 1 1 BATTERY ISOLATOR SWITCH E00382 ...

Page 117: ......

Page 118: ...on year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 11 00 ENGINE STARTER CIRCUIT H60258 NO 00155 4 1 1 CIRCUIT BREAKER E03308 2 1 PILOT LIGHT E05433 3 3 BULB E00058 4 2 PILOT LIGHT E05400 5 1 EMERGENCY STOP E05428 6 1 LABEL E05010 7 1 HORAMETER E05952 ...

Page 119: ......

Page 120: ...arts always state Fabrication year and n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 06 04 ACCESSORIES CIRCUIT H60259 NO 00155 5 1 2 SELECTOR BUTTON E01157 2 1 PUSH BUTTON E05030 3 2 PROJECTOR E04216 4 2 BULB E00053 5 1 HORN E00076 ...

Page 121: ......

Page 122: ...n of the machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 09 05 INSTRUMENT PANEL FUNCTIONS H60260 NO 00155 6 A FUEL PREHEATING B BATTERY LOAD C OIL PRESSURE D RETURN FILTER CLOGGING INDICATOR E STARTER CONTACT F ENGINE RATING G RAIL GRIP LIGHT H HOOTER I EMERGENCY STOP J HORAMETER ...

Page 123: ...A B C D H G F E I J ...

Page 124: ...ber Order n and description of spare parts Item Qty Description Code N Drawing ÉD 09 06 BATTERY SLIDING SUPPORT H78375 NO 04110 7 2 1 FLANGE H78377 3 2 SCREW C00343 4 4 WASHER C01811 5 2 WASHER C01053 6 1 ANGLE STEEL H78379 7 1 ANGLE STEEL H78411 8 6 SCREW C00343 9 6 LOCKING NUT C00141 10 6 WASHER C01035 11 2 SCREW C00341 12 1 BATTERY E06312 13 4 PLUG D17717 ...

Page 125: ......

Page 126: ...tem Qty Description Code N Drawing ÉD 06 04 HYDRAULIC FLEXIBLE HOSES HOLDER H10127 NO 88004 16 1 1 SUPPORT H10128 2 1 ARM H10129 3 1 ARM H10130 4 1 ADAPTATION SUPPORT H10131 5 2 WASHER H10132 6 2 WASHER H10133 7 1 SCREW C00382 8 1 NUT C00144 9 1 SCREW C00364 10 4 NUT C00143 11 1 SCREW C00361 12 1 GUIDE H10134 13 2 SCREW C00358 14 2 WASHER C01813 18 2 SCREW C00543 20 8 COLLAR D16838 21 16 SCREW C00...

Page 127: ... ...

Page 128: ...e machine Serial number Order n and description of spare parts Item Qty Description Code N Drawing ÉD 11 00 GAS OIL ALIMENTATION H60892 NO 00015 23 1 1 GASOIL TANK CAPACITY 15 LITERS D14900 2 1 GASOIL LEVEL INDICATOR D14899 3 1 FILLING CAP D14897 4 4 HEXAGON SCREW C00340 5 4 WASHER C01811 6 1 TUBE H60893 7 1 TUBE H60894 8 5 COLLAR D00969 ...

Page 129: ......

Page 130: ...VES D15127 3 1 PICTOGRAM SWITCH BATTERY H02436 4 2 PICTOGRAM INFLAMMABLE PRODUCTS D15083 5 1 PICTOGRAM HYDRAULIC FUNCTION H88464 6 1 PICTOGRAM HYDRAULIC FUNCTION H03333 11 1 PICTOGRAM HEADSET D12311 15 4 PICTOGRAM RISK CRUSHING D18186 16 1 PICTOGRAM READ MANUAL D16591 17 2 PICTOGRAM LIFTING POINT H83014 23 2 DESCRIPTIVE PLATE DO NOT PARK IN THE WORK ZONE H50034 24 1 DESCRIPTIVE PLATE POWER VOLTAGE...

Page 131: ......

Page 132: ...rance E mail commercial geismar com Nous nous réservons le droit d apporter toute modification aux caractéristiques du matériel ainsi qu à sa mise en œuvre son mode d entretien et sa liste de pièces détachées We reserve the right to make any alteration or improvement to the specification operating and maintenance instructions as well as to spare parts list Die von uns durch technischen Fortschritt...

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