Gebruder Heyl Analysentechnik Testomat 2000 DUO Operating Instructions Manual Download Page 47

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Testomat 2000® spare parts and accessories

Testomat 2000

spare parts and ac-

cessories

Art. No.

Pressure controller

40125 Controller / Filter receiver, complete

40120 Controller / Filter receiver

40129 Controller plug T2000, complete

11225 Flow controller valve body, complete

11230 Retaining pin 3x38 90°

11217 Inlet filter 19.5dx25

11218 Spring for inlet filter

40121 Inlet connector

40153 Screw-

in connector G 1/4” -6

40157 Angled plug-

in connector G 1/8”

Measuring chamber

40173 Sight-glass window with seal, T2000

40170 Sight-glass window 30x3

40176 Sight-glass holder, countersink and

thread.

33253 Bolt M3x40, A2, DIN 965

40032 Latch fastener TL-17-201-52

11203 Plastic plug 5.3dx5 PE natural

40022 Measuring chamber T2000, complete

Measuring chamber holder

40370 Measuring chamber holder, complete

(without valves)

40050 Magnetic stirrer

40186 Screw-in connector 3/8" -10

40018 Solenoid valve, 2/2-way

40181 Rear guide bar for measuring chamber

5 x 60

Dosing pump DOSIClip®

40001 Jet pump SP

40011 Suction hose, complete

40016 Pressure hose, complete

37232 Base circuit board TI (3)

40040 Valve set

32046 Plastic cover CNH 45 N

Bottle connection / Suction device

40131 Screw cap with bottle insert T2000

40130 Screw cap GL32 - hole

40135 Bottle insert for screw cap with push-fit

suction tube

Art. No.

Unit spare parts list

31582 Fuse GS-M 5x20E 4A

40294 Base circuit board T2000, complete

230V

40092 Control circuit board T2000, complete

40091 Plug in circuit board driver/receiver SE-

T2000 (6)

40190 Cable sleeve 5-7, grey

40191 Cable sleeve 7-10, grey

31713 Ribbon cable 10 pole with EMI filter

clamp

40096 Ribbon cable 26 pole with EMI filter

clamp

40060 Cable loom 2V for T2000

40062 Cable loom 2P for T2000

40200 Cable loom complete with power switch

and cover

31596 Fuse, soldered T0.16A

31585 Fuse, soldered T0.315A

31595 Fuse, soldered T0.1A

31622 Fuse, soldered T0.16A

31592 Fuse, soldered T1.016A

Spare parts requirement for 2 - 3 years of

operation

40173 Sight-glass window with seal, T2000

11217 Inlet filter 19.5dx25

40124 Gasket set T2000

31585 Fuse, soldered T0,315A

31592 Fuse, soldered T1.016A

Summary of Contents for Testomat 2000 DUO

Page 1: ...Testomat 2000 DUO Online analysis instrument for water hardness carbonate hard ness p value or minus m value Operating Instructions ...

Page 2: ...d devices 12 Block diagram Testomat 2000 DUO 12 Internal design Testomat 2000 DUO 13 Connecting the mains voltage 14 Connecting the plant components 15 Connecting the inputs and outputs 16 Commissioning 17 Inserting the indicator bottle 17 Extracting the indicator 17 Opening the water inlet 17 Instrument settings and data input 18 Functions of the operating and display elements 18 Switching Testom...

Page 3: ...t 33 Monitoring of two measuring points 33 Calculating the output currents 34 Serial interface RS232 35 Description of the relay outputs 35 Flushing external flush valve 35 LV1 and LV2 limit value outputs 35 Measuring points 1 or 2 measuring point switch over 36 Alarm fault message output 37 Maintenance output for maintenance message 38 Information menu i 39 Program menu M 40 Structure of the basi...

Page 4: ...he performance limits stated in the section enti tled Technical data Always observe the application areas application limits of the indi cators and the requirements of the medium being measured To ensure correct and intended usage always read and understand these instructions especially the section entitled Important safety information prior to use The instrument is not used as intended if it is u...

Page 5: ...E indicates important information If this information is not observed it may result in an undesirable result or state Further documents Testomat 2000 DUO is a plant component Therefore always ob serve the maintenance manual of Testomat 2000 Testomat 2000 ECO and the documentation of the plant manufacturer Pay particular attention to General instructions Please adhere to health and safety regulatio...

Page 6: ...les parallel to power cables Operation Ensure that the maximum electrical load capacity of the relay out puts is never exceeded Immediately switch off Testomat 2000 DUO and contact service staff if malfunctioning occurs The warranty will be void if you tam per with or attempt to repair Testomat 2000 DUO Repairs must be carried out by authorised service staff Cleaning Only use a dry lint free cloth...

Page 7: ...ple menu driven operating and programming via a plain text display Determinable measuring of residual hardness total hard ness carbonate hardness minus m value p value via indica tor selection Freely selectable hardness unit in dH f ppm CaCO3 or mmol l High measuring accuracy provided by a precise piston dosing pump Analysis initiation Automatic interval operation interval pause can be set from 0 ...

Page 8: ...9 18 179 3 8 45 448 10 mmol l resolution 0 01 0 09 0 002 0 04 0 45 0 01 0 18 1 79 0 04 0 45 4 48 0 1 Parameter Indicator type Carbonate hardness minus m value p value p value TC 2050 TC 2100 TM 2005 TP 2010 TP 2100 Unit dH resolution 0 5 5 0 0 5 1 0 20 0 1 0 f resolution 0 90 8 96 0 9 1 8 35 8 1 79 ppm CaCO3 resolution 8 9 89 5 8 9 18 358 18 mmol l resolution 0 18 1 79 0 18 0 36 7 16 0 36 0 05 0 5...

Page 9: ...an be determined by using our colourimetric TESTOVAL test kit Careful handling of the instrument increases both its operational reliability and service life Therefore carry out a visual inspection at regular intervals as described below Has the use by date of the indicator expired Are the hose connections of the dosing pump free of leaks Is there air inside the dosing hoses Are all the water conne...

Page 10: ...the flow controller valve body to operate the instru ment in the operating range 0 3 to 1 bar e g when using an aerator type R This involves removing the retaining pin from the control ler filter receiver Subsequently use the metal bracket to remove the controller plug from the borehole Subsequently remove the flow controller valve body and reinsert the controller plug and the retaining pin Instal...

Page 11: ...connection is laid vertically up wards in order to prevent dirt particles from entering the instru ment from the main water line Install a manually operated shut off valve Testomat 2000 DUO Use an opaque plastic hose 6 4 x 1 max length 5 m for the water inlet Flush the inlet to remove any dirt particles When operating within a pressure range of 0 3 to 1 bar or with a sup ply via a booster pump ple...

Page 12: ...electromagnetic fields If Testomat 2000 DUO or the connecting cables are installed parallel to power cables or in close proximity to electromagnetic fields the instrument may be damaged or measurements incor rect Ensure that connecting cables are as short as possible Always install connecting cables and power cables separately Connect the instrument to the protective earth conductor for 230 115 VA...

Page 13: ...000 DUO Terminal strip for inputs Start Stop IN1 IN2 and output OUT Mains switch Terminal strip for power input and power output Terminal strip for relay outputs Dosing pumps Water connections inlet and outlet Flow controller Measuring chamber ...

Page 14: ...nals PE N L or for 24 V instru ments to terminals U V Connect the conductor to the terminal block as shown on the left Ensure that the leads are held securely in the terminals Proceed as shown in figure to loosen the connection Terminal description Type Function Comment PE IN Mains protective earth 5x Only with mains 115 230 V N U L V IN Mains N neutral U 24V Mains L live V 24V Mains input 24 V 11...

Page 15: ...mit value output 1 Normally open Limit value output 1 Common Isolated relay output max 240 VAC 4 A 6 7 8 GW2 OUT Limit value output 1 Normally closed Limit value output 1 Normally open Limit value output 1 Common Isolated relay output max 240 VAC 4 A 9 10 11 Measur ing points 1 2 OUT Measuring point 1 Normally closed Measuring point 2 Normally open Measuring point switch over Common Isolated relay...

Page 16: ...arth for inputs Only for isolated normally open 22 23 Stop IN External analysis stop Common earth for inputs Only for isolated normally closed normally open 24 25 IN1 IN Universal input 1 Common earth for inputs Only for isolated normally closed normally open 26 27 IN2 IN Universal input 2 water meter Common earth for inputs Only for isolated normally open 28 29 OUT OUT OUT OUT OUT OUT IN RS 910 E...

Page 17: ...ew cap with hole hand tight onto the indicator bottle Extracting the indicator During operation the pump DOSIClip automatically extracts the indicator To ensure that indicator is available for the initial analyses the intake hose and the transport hose must be filled with indica tor from the pump up to the measuring chamber Press the manual key several times until the intake hose and the transport...

Page 18: ...arrying out settings and entering data for operating the instrument Functions of the operating and dis play elements The Testomat 2000 DUO display shows operating statuses and measured values The input keys for programming cursor block and the function keys are located underneath the display Switching Testomat 2000 DUO on off 1 Mains switch Use this switch to switch the instrument on or off 2 Inst...

Page 19: ...ing point M1 or P1 Line 3 measured value display measuring point M2 or P2 Value falls below the measuring range e g M1 0 05 dH Value exceeds the measuring range e g M1 5 0 dH Line 4 The set limit values LV1 and LV2 are displayed 3 Alarm red Indicates malfunctioning error message or warning message 4 Maintenance message yellow Indicates current maintenance requests 5 Status display of the active in...

Page 20: ...ramming keys cursor block to navigate in the menu to select the desired functions and to enter necessary instrument and plant specific data Press the ENTER key to select the submenu item and to confirm and accept the selection or data input Function keys Manually start an analysis via the Manual key Set the instrument to standby mode via the STANDBY key automatic analyses are not carried out analy...

Page 21: ...ENTER to confirm the entry The date has now been entered Exit the menu item in order to set the time Use the cursor block to select the desired menu item Press ENTER to confirm your selection The cursor flashes at the first position of the time Use the cursor keys to select the desired number Use the keys to move the cursor to the next input field Repeat this input process until the seconds have b...

Page 22: ... in reverse order Press ENTER to confirm the entry The selection menu for the basic program appears You can now enter the plant specific data Entering basic program data Selecting the indicator and the bottle size In select Press ENTER to confirm the selection The menu shown on the left appears Select the size of the indicator bottle A 500 ml bottle is factory set Press ENTER to confirm the select...

Page 23: ... the duration of the analysis The analysis duration depends directly on the meas ured value Selecting the time control In select Press ENTER to confirm the selection An asterisk appears at the end of the line TIME CONTROLLED is preset Enter the interval pause and the flush times In select Enter the in minutes m 1 minute is preset Enter the in seconds s 00 seconds s is preset Enter the in seconds s...

Page 24: ... units of the displayed values The units dH f ppm CaCO3 and mmol l can be selected All the following in puts and displays will then be displayed in the programmed unit In select Select the desired unit Press ENTER to confirm the selection Measuring point or parameter selection By selecting 1 measuring point in the menu parameter 1 and pa rameter 2 are measured alternately at a measuring point e g ...

Page 25: ...conds s Press ENTER to confirm the entry External flushing If very short analysis intervals are required or if a very long several metres sampling line or a line with a large diameter is used an ex ternal flush valve should be installed upstream of Testomat 2000 DUO The external flush valve has to be connected to the Flush outlet If the unit is used for monitoring two measuring points external flu...

Page 26: ... can be monitored The functions of the allocated relay outputs can be pro grammed independently of each other If the unit is used for monitoring two limit values the limit value out puts are permanently allocated to these limit values 1 LV1 Limit value 1 2 LV2 Limit value 2 If the unit is used for monitoring two measuring points the limit value outputs are permanently allocated to these measuring ...

Page 27: ...esis of 2 The respective output only reacts if the limit value of this analysis is exceeded again If a hysteresis of 3 has been set the respective output only reacts after the limit value has been exceeded for the third time in succession This setting is only reactivated once the value has fallen below the limit value The basic setting for LV1 and LV2 is 1 In select Enter the number of analyses Pr...

Page 28: ...the value has fallen below the limit value Switch function 2 interval If the limit value has been exceeded the respective output switches at intervals with the settable time t impulse or interval as long as the limit value is exceeded Function IN1 This input is used to suppress change over of the parameters or the measuring points The measurement only occurs at parameter 1 or at measuring point 1 ...

Page 29: ...ect Select the type of monitoring A alarm M message or no action for the individual menu items Press ENTER to confirm the respective entry Error messages All error messages are lost after a power failure Certain instrument faults always trigger an alarm or a message Function AUX The AUX relay output can be programmed for the following control functions As a function output for the contact with pro...

Page 30: ...ument Reset operating time After replacing a dosing pump or the measuring chamber holder it is possible to reset the current operating time to 0 hours In select Select Reset to reset the operating time Press ENTER to confirm the selection The operating time 000000h appears on the display Maintenance interval Observance of the maintenance intervals is monitored and displayed by Testomat 2000 Progra...

Page 31: ... cess controller None As long as the contact at the input is open or closed no analyses are carried out An active Stop input prevents an analysis start e g via a current interval This can be necessary if the plant does not supply water A current analysis is stopped when the input valve is opened while the measuring chamber is being flushed or filled The water which has already entered the measurin...

Page 32: ...r closed In select Select the type of contact Press ENTER to confirm the selection Function Test time Action IN2 Water meter input None Quantity recording for start ing an analysis Function Connection Action OUT Programmable interface 0 20 mA or 4 20 mA max load 500 Ohms OR Programmable voltage interface 0 10 V or 2 10 V OR Serial interface RS 232 Serial bus 2 wire cable See description of inter f...

Page 33: ... for SK910 Monitoring a measuring point A printer can be connected to record the analysis results The instru ment is equipped with a programmable current output for this pur pose optional 0 20 mA or 4 20 mA The example on the left displays the current profile in the 0 20 mA range for one measuring point In select Select the desired current range Press ENTER to confirm the selection In select Selec...

Page 34: ...lue of measuring point 2 is dis played in the upper half 10 20 mA or 12 20 mA Measured value Current x 20 mA Maximum value Measured value Current x 16 mA 4 mA Maximum value Measured value 1 Current 1 x 10 mA Maximum value Measured value 2 Current 2 x 10 mA 10 mA Maximum value Measured value 1 Current 1 x 8 mA 4 mA Maximum value Measured value 2 Current 2 x 8 mA 12 mA Maximum value The current is s...

Page 35: ...shing external flush valve Immediately before each analysis the external flush valve is opened for the programmed period allowing the line up to Testomat 2000 DUO to fill with measuring water Please ensure that the programmed flush time is sufficient Please refer to Entering further basic program data External flush for programming details LV1 and LV2 limit value outputs Two volt free relay contac...

Page 36: ...rminals 9 10 11 are required for this task The menu item 2 measuring points must be selected for this option Measuring point switch over occurs automatically alternating with the analyses The parameters are strictly allocated to the measuring points Measuring point 1 Parameter 1 indicator type 1 Measuring point 2 Parameter 2 indicator type 2 In select Select 2 measuring points Press ENTER to confi...

Page 37: ... long as the fault persists With a message impulse the output is switched on for 2 sec onds and then switched off for 5 seconds If several faults with differently programmed messages are sig nalled simultaneously the output is switched to continuous con tact The red LED Alarm and the text on the display indicate a fault The fault message signal at the Alarm output is deleted by con firming the fau...

Page 38: ...d a programmable maintenance interval The respective maintenance message is always a continuous contact A maintenance request is displayed via the yellow Maintenance LED The maintenance display can only be deleted once the status has been corrected or after the maintenance request has been con firmed Please refer to the section Password protection and basic program ming for further programming det...

Page 39: ...t the current setting of a parameter An asterisk indicates the se lected functions There are no active lines Error history 5 Use the i and ENTER keys to open the error history The error history is a list of errors or statuses which have occurred during operation The list is deleted after a power failure and a new list is started If no errors have occurred since start up the last switch on time of ...

Page 40: ...filling 0 100 via the ENTER key the value is preset to 100 If you have connected a full bottle press ENTER to confirm the value If the filling level of the bottle differs enter the corresponding value Manual operation 4 After confirming the information message 4 via the ENTER key it is possible to select and activate the desired function by using the arrow keys and pressing the ENTER key These fun...

Page 41: ...t interface can be checked under OUT output Press the Enter key to toggle between minimum and maximum current Change over occurs between 000 and 200 at 0 20 mA Time Date 12 Set the time and date by selecting and activating the desired function via the arrow keys and the ENTER key Subsequently press the M key again to save the setting and to return to the display function Refer to Functions of the ...

Page 42: ...u M 42 Structure of the basic program Call the basic factory program by simultaneously pressing and holding down the M and i keys while switching on the instrument CAUTION the most recent programming will be lost ...

Page 43: ...ough LED IN lights up Inlet pressure too low Overflow detection does not react Check water inlet Connector at the inlet valve oxidised Clean filter strainer Replace valve block Extract pressure control ler valve body Replace fuse F6 Ff OUTLET TO DRAIN CANCEL WITH HORN KEY After programming Continuous alarm or message impulses Standby Water remains in the meas uring chamber although LED OUT illumin...

Page 44: ...rror Possible causes Remedies Current interface functions incorrectly Incorrect measured value at the output or no power supplied Replace fuse F7 Replace the interface circuit board Unit is not functioning even though it is switched on No display Fuse F9 F5 or F2 240 V F1 defective Power switch defective Ribbon cable at display circuit board or base circuit board is loose Error at display circuit ...

Page 45: ...icky film Description of maintenance work The maintenance manual Teastomat 2000 Testomat ECO contains a detailed description of maintenance work The measures described here provide a brief overview Cleaning the measuring chamber and sight glass windows Switch off the instrument or press the STANDBY key If re quired remove any water from the measuring chamber Close the manually operated valve of th...

Page 46: ... filter Remove the retaining pin and extract the flow controller subse quently remove the flow controller valve body Clean the filter housing with water or alcohol then reassemble the unit If required replace the seals Insert the filter strainer with the cone facing downwards Re attach the hose connections at the filter housing Important maintenance information Water leakage at sealed points can d...

Page 47: ...60 Dosing pump DOSIClip 40001 Jet pump SP 40011 Suction hose complete 40016 Pressure hose complete 37232 Base circuit board TI 3 40040 Valve set 32046 Plastic cover CNH 45 N Bottle connection Suction device 40131 Screw cap with bottle insert T2000 40130 Screw cap GL32 hole 40135 Bottle insert for screw cap with push fit suction tube Art No Unit spare parts list 31582 Fuse GS M 5x20E 4A 40294 Base ...

Page 48: ...verview of available accessories retrofit kit for water inlet Art no 040123 If fabric reinforced pressure hoses e g for existing installations are used please replace the plug connector at the controller and filter housing with a plug for the quick release coupling not included Art no Description 040123 Retrofit kit for water inlet T2000 040315 Discharge hopper for Testomat 2000 ECO 270305 Current...

Page 49: ... is non volatile Water connection Operating pressure 1 to 8 bar 1x105 to 8x105 Pa or 0 3 to 1 bar 0 3x105 to 1x105 Pa Remove flow controller valve body 11225 Water inlet Opaque pressure hose with an external diameter of 6 4x1 mm Water outlet Opaque hose with an internal diameter of 14 mm Water temperature 10 to 40 C When using Testomat 2000 at a pre pressure of 0 3 bar it must be ensured that the ...

Page 50: ...Technical data 50 Conformity Declaration ...

Page 51: ...Plant pressure Does the drain hose prevent the risk of backwater No syphoning effect Yes No Is the drain hose free of blockages Microorganisms caused by contamination etc Yes No Does the set flushing time quantity of flush water ensure that only freshwater is measured Yes No Flushing time Are the hoses at the dosing pump free from air bubbles Operate the pump manually Carry out a manual analysis Y...

Page 52: ... Water hard TC2050 Carbon hardn TC2100 Carbon hardn TM2005 minus m value TP2010 p value TP2100 p value LIMIT VALUES Limit val 1 Limit val 2 FLUSH TIMES INTERVAL Internal flush time External flush time Interval pause MEASURING POINTS 1 Measuring point 2 Measuring points TYPE OF WATER METER 1 Litre Impulse 2 5 Litres Impulse 5 Litres Impulse 10 Litres Impulse 100 Litres Impulse 500 Litres Impulse 10...

Page 53: ...rine 0 2 5 mg l DPD method for swimming pool and drinking water control Testomat 2000 CrVI Chromate Chrome VI 0 2 0 mg l 0 1 0 mg l process control of waste water in galvanic industry Testomat 2000 Duo as Testomat 2000 as Testomat 2000 Controlling of two measuring points Testomat 2000 Fe Iron II and Iron III 0 1 0 mg l De Ironing plants Testomat 2000 SO3 Sulphite 0 20 mg l Control of the Oxygen bi...

Page 54: ...54 Gebrüder Heyl Analysentechnik GmbH Co KG Orleansstraße 75b D 31135 Hildesheim www heyl de Testomat_2000_DUO_GB_130705 doc Scan the code and visit us on our website ...

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