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GEA TMC 45, Operating Instructions Manual

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Table of Contents

Table of Contents

Notes for the Reader

................................................................................................................ 5

Binding Character of these  ........................................................................................................ 5
Notes on the Illustrations ............................................................................................................ 5
Symbols and Highlighting ........................................................................................................... 6
Abbreviations and Terms ............................................................................................................ 7

Safety

......................................................................................................................................... 9

Safety Note ................................................................................................................................. 9
Operator's Duties ........................................................................................................................ 9
Qualification of Staff ................................................................................................................. 10
Supplementary Regulations ..................................................................................................... 11
Instructions for the Safe Operation ........................................................................................... 12

•

General Principles: ............................................................................................................... 12

•

Installation ............................................................................................................................ 12

•

Commissioning/Setup Mode................................................................................................. 13

•

Setting into Operation ........................................................................................................... 13

•

Operation .............................................................................................................................. 13

•

Shutting down ....................................................................................................................... 14

•

Maintenance and Repair ...................................................................................................... 14

•

Disassembly ......................................................................................................................... 15

•

Environmental Protection ..................................................................................................... 15

•

Electrical Equipment ............................................................................................................. 15

Signage .................................................................................................................................... 16
Residual Risk ............................................................................................................................ 16

•

Hazard Areas........................................................................................................................ 16

•

Residual Dangers ................................................................................................................. 18

Declaration of Incorporation

................................................................................................. 19

Transport and Storage

........................................................................................................... 20

Scope of Supply ....................................................................................................................... 20
Transport .................................................................................................................................. 20
Storage ..................................................................................................................................... 20

Intended Purpose

................................................................................................................... 21

Designated Use ........................................................................................................................ 21
Requirements for the Operation ............................................................................................... 21
Improper Operating Conditions ................................................................................................ 21
Conversion Work ...................................................................................................................... 21

Design and Function

.............................................................................................................. 23

Design ...................................................................................................................................... 23
Functional Description .............................................................................................................. 24

Installation and Setting into Operation

................................................................................ 25

Notes on Installation ................................................................................................................. 25
Installation ................................................................................................................................ 25
Setting into Operation ............................................................................................................... 26
Self-Cleaning ............................................................................................................................ 26

Summary of Contents for TMC 45

Page 1: ...Operating instructions GEA Breconcherry Motor driven Orbital Cleaner TMC 45 TMC 85 Edition 18 12 2012 English ...

Page 2: ...e Unit 4 Tenbury Road D 21514 Bromyard HR7 4FL United Kingdom Phone 44 0 1531 632476 Fax 44 0 1531 633839 Mail CIP gea com Web http www breconcherry com This operating manual is protected by copyright All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of GEA Breconch...

Page 3: ...13 Operation 13 Shutting down 14 Maintenance and Repair 14 Disassembly 15 Environmental Protection 15 Electrical Equipment 15 Signage 16 Residual Risk 16 Hazard Areas 16 Residual Dangers 18 Declaration of Incorporation 19 Transport and Storage 20 Scope of Supply 20 Transport 20 Storage 20 Intended Purpose 21 Designated Use 21 Requirements for the Operation 21 Improper Operating Conditions 21 Conve...

Page 4: ...res 27 Documentation of Maintenance Work 27 Disposal 28 Technical Data 29 Technical Data 29 Direction of Rotation 30 Flow rate 30 Spare Parts Lists 31 Spare parts list Orbital cleaner TMC 45 31 Spare Parts List Orbital Cleaner TMC 85 33 Dimension Sheet Orbital Cleaner TMC 45 35 Dimension Sheet Orbital Cleaner TMC 85 36 ...

Page 5: ...these operating instructions before starting any work on or using the cleaner Your personal safety and the safety of the cleaner can only be ensured if you act as described in the operating instructions Store the operating instructions in such a way that it is accessible to the owner and the operating staff during the entire life cycle of the cleaner When the location is changed or the cleaner is ...

Page 6: ...e to take to avoid the hazard WARNING Warning Serious Injuries Failure to observe the warning note can result in serious damage to health Î The arrow identifies a precautionary measure you have to take to avoid the hazard CAUTION Warning Injuries Failure to observe the warning note can result in minor or moderate damage to health Î The arrow identifies a precautionary measure you have to take to a...

Page 7: ...ominal width DIN German standard issued by DIN Deutsches Institut für Normung e V German Institute for Standardization EN European Standard GEA GEA AG group of companies GEA stands for Global Engineering Alliance h Unit of measurement of time hour ISO International standard issued by the International Organization for Standardization kg Unit of measurement of weight kilogram l Unit of measurement ...

Page 8: ...ncherry Motor driven Orbital Cleaner TMC 45 TMC 85 Edition 18 12 2012 a f Indicates the size of spanners width across flats Inch OD Pipe dimension acc to British standard BS Outside Diameter Inch IPS US pipe dimension Iron Pipe Size Abbreviation Explanation ...

Page 9: ... conditions Operator s Duties In your capacity as operator of the facility you bear a particular responsibility for the proper and safe handling of the cleaner in your facility Only use the cleaner when it is in perfect condition to prevent danger to persons and property These operating instructions contain the information you and your staff need for the safe and reliable operation during the enti...

Page 10: ... do in case of an emergency Instruct the staff in this respect at regular intervals The signs relating to the cleaner must always be complete and legible Check clean and replace the signs as necessary at regular intervals TIP Carry out regular checks This way you can ensure that these measures are actually observed Qualification of Staff This section contains information about the qualifications t...

Page 11: ...o has to be observed pertinent accident prevention regulations generally accepted safety rules national regulations applicable in the country of use work and safety instructions applicable in the facility installation and operating regulations for use in potentially explosive areas User groups Staff Qualifications Operating staff Adequate instruction and sound knowledge in the following areas Func...

Page 12: ...re that nobody can get hurt on the parts of the cleaner Immediately report any faults or noticeable changes on the cleaner to the person responsible Observe the accident prevention regulations and all local regulations Installation For installation the following principles apply Only properly qualified staff is allowed to install assemble and set the cleaner into operation Ensure that adequate wor...

Page 13: ...ablish all connections correctly The safety devices for the cleaner must be complete fully functional and in perfect condition Check the function before starting any work When the cleaner is switched on the danger zones must be free Remove any liquids that have escaped without leaving residues Operation For operation the following principles apply Monitor the cleaner during the operation Safety de...

Page 14: ...lowing principles apply Observe the intervals specified in the maintenance schedule Only allow qualified staff to carry out maintenance or repair work on the cleaner Before starting any maintenance or repair work the cleaner must be switched off and secured against being switched back on Work may only be started once any residual energy has been discharged Block access for unauthorized persons Put...

Page 15: ... be avoided by safety conscious and proactive behaviour of the staff For environmental protection the following principles apply Substances harmful to the environment must not be discharged into the ground or the sewage system Always observe the pertinent regulations relating to waste avoidance disposal and utilization Substances harmful to the environment must be collected and stored in suitable ...

Page 16: ...achine in horizontal position and secure the machine against rolling away to the side Setting into Operation Observe the following notes When installing the machine secure it against tipping and twisting and secure all fixing points correctly Interrupt the power circuit and protect it against unauthorized switch on Before setting into operation check the voltage data the fuse rating and the supply...

Page 17: ... cleaning pressure and the maximum cleaning temperature to be exceeded Make sure the sealing materials are properly matched to the relevant cleaning media Vessels tanks and road tankers etc must be grounded by suitable means Maintenance Observe the following notes Interrupt all media supply lines and ensure that no hot or aggressive media are applied to or are in the machine Never set down the mac...

Page 18: ...ic power Observe the following safety rules 1 Isolate from the power supply 2 Take appropriate measures to prevent switch on 3 Test absence of voltage 4 Earthing and short circuiting 5 Cover or safeguard any adjacent live parts Danger of injury Danger presented by moving or sharp edged parts The operator must exercise caution and prudence For all work Wear suitable work clothing Never operate the ...

Page 19: ... complies with the Essential Health and Safety Requirements defined in Annex I section 1 and section 2 1 The technical documentation is compiled in accordance with Annex VII part B In response to a reasoned request the relevant information will be transmitted to the appropriate national authorities This declaration will become invalid if any alterations are made to the machine which have not been ...

Page 20: ... are susceptible to breaking Only allow qualified staff to transport the cleaner Movable parts must be properly secured Only use approved fully functional load lifting devices and lifting acces sories which are suitable for the intended purpose Observe the maximum load bearing capacities Under no circumstances should anyone stand under a suspended load Take care when transporting the cleaner Do no...

Page 21: ...tation and storage as well as professional installation and assembly Operating the cleaner within the limits of its designated use also involves adhering to the operating inspection and maintenance instructions Improper Operating Conditions The operational reliability of the cleaner cannot be ensured under improper operating conditions Therefore avoid improper operating conditions Operating the cl...

Page 22: ...k 22 GEA Breconcherry Motor driven Orbital Cleaner TMC 45 TMC 85 Edition 18 12 2012 In general only original spare parts supplied by GEA Breconcherry should be fitted This ensures the reliable and economical operation of the cleaner ...

Page 23: ...23 Design and Function Design Design and Function Design No Designation M Motor 2 Coupling 3 Drive shaft 4 Support pipe 5 Spray head ...

Page 24: ...leaning jets produced by the nozzles uniformly wets the inside of the vessel in an orbital cleaning pattern Cleaning is effected by the kinetic impact energy of the cleaning jet the addition of chemical detergents increasing or reducing the temperature the washing effect of the liquid running down the vessel walls The cleaning time can be reduced by the use of a four nozzle disk The use of differe...

Page 25: ...ning medium in the supply line Make sure that there are no foreign objects in the system Clean rinse the cleaning medium supply line before connecting the orbital cleaner Installation Requirement x We recommend that a dirt trap of 500 ϻm should be installed in the supply line to ensure no foreign particles can penetrate into the machine x When fitting protect the orbital cleaner from tipping and t...

Page 26: ...iquids are discharged from the cleaner Danger of injury Î Make sure nobody stands in the area of action of the nozzles Î The machine may only be operated in a vessel intended for this purpose Carry out the following steps Î Connect the cleaner and set it into operation 9 TIP The cleaner s direction of rotation is counter clockwise Self Cleaning Liquid emerges from the fixing screw for the drive sh...

Page 27: ... if necessary also the head piece of the shaft User After 500 hours of operation but at least once a year Maintenance Remove the motor remove the coupling unscrew the machine head and check the shaft Replace the seals and bearings in the machine head replace the seal in the coup ling check the head piece of the drive shaft and replace it in case of wear Service technician trained qualified staff o...

Page 28: ...mentally friendly manner Observe the statutory waste disposal regulations applicable at the place of installation The cleaner is made of the following materials Metals Electronic parts Oils and lubricants Separate the different materials and dispose of them correctly sorted Also observe the instructions regarding disposal in the operating manuals for the individual components ...

Page 29: ...V 50 Hz 25 000h Standard 230 V 50 Hz 25 000h Special 30V 20 000h compressed air motor 1 000 h then maintenance of piston seal Designation Description Working pressure max 25 bar Temperature max 130 C 30 min Working temperature permanent max 90 C Flow rate depending on the nozzles see diagram Flow rate Page 30 Prefilter 500 ϻm Materials parts in contact with product bearing balls 1 4404 316L PTFE 1...

Page 30: ...5 Edition 18 12 2012 Direction of Rotation The direction of rotation of the cleaner is to the left i e counterclockwise Counterclockwise direction of rotation Flow rate Two nozzle disk flow rate m3 h depending on the pressure p Four nozzle disk flow rate m3 h depending on the pressure p ...

Page 31: ...31 Spare Parts Lists Spare parts list Orbital cleaner TMC 45 Spare Parts Lists Spare parts list Orbital cleaner TMC 45 ...

Page 32: ... F DN 65 1 5 Bearing nozzle TMC 45 4 Drive shaft seal TMC 1 5 1 Bearing cage nozzle TMC 45 5 Coupling complete TMC 1 5 2 Ball Ø2 5 mm 5 1 Coupling housing TMC 1 6 Gear wheel dome complete TMC 45 5 2 Spring washer DIN 128 A8 1 6 1 Toothed gear ring dome TMC 45 5 3 Hex screw 1 6 2 Gear shaft dome TMC 45 5 4 Radial deep groove ball bearing 1 7 Gear wheel nozzle TMC 45 5 6 Hex screw 1 8 Dome TMC 45 5 ...

Page 33: ...33 Spare Parts Lists Spare Parts List Orbital Cleaner TMC 85 Spare Parts List Orbital Cleaner TMC 85 ...

Page 34: ...e nut F DN 65 1 5 Bearing nozzle TMC 85 4 Drive shaft seal TMC 1 5 1 Bearing cage nozzle TMC 85 5 Coupling complete TMC 1 5 2 Ball Ø2 5 mm 5 1 Coupling housing TMC 1 6 Gear wheel dome complete TMC 85 5 2 Spring washer DIN 128 A8 1 6 1 Toothed gear ring dome TMC 85 5 3 Hex screw 1 6 2 Gear shaft dome TMC 85 5 4 Radial deep groove ball bearing 1 7 Gear wheel nozzle TMC 85 5 6 Hex screw 1 8 Dome TMC ...

Page 35: ...re Parts Lists Dimension Sheet Orbital Cleaner TMC 45 Dimension Sheet Orbital Cleaner TMC 45 No Designation 1 Standard long nozzles 2 Standard short nozzles 3 Special version for small openings short nozzles ...

Page 36: ...aner TMC 85 36 GEA Breconcherry Motor driven Orbital Cleaner TMC 45 TMC 85 Edition 18 12 2012 Dimension Sheet Orbital Cleaner TMC 85 No Designation 1 Standard long nozzles 2 Standard short nozzles 3 Special version for small openings short nozzles ...

Page 37: ...37 Spare Parts Lists Dimension Sheet Orbital Cleaner TMC 85 ...

Page 38: ...ea com Web http www breconcherry com We live our values Excellence Passion Integrity Responsibility GEA versity GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Founded in 1881 the company is one of the largest providers of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 index ...

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