GE SVi 1000 Masonelian Quick Start Manual Download

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GE Oil & Gas

Masoneilan

SVi

1000 Positioner

Quick Start Guide (Rev F)

GE Data Classification: Public

QSTBD

10/10 - Rev A

Summary of Contents for SVi 1000 Masonelian

Page 1: ...GE Oil Gas Masoneilan SVi 1000 Positioner Quick Start Guide Rev F GE Data Classification Public QSTBD 10 10 Rev A ...

Page 2: ...E REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS THEREFORE THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN E...

Page 3: ...ction in installation Added polarity caution to the Load Limits section Inserted ES 761 Rev E F 03 2016 Updated load limits section Updated wiring and general descriptions to include retrans mit wiring and features Inserted ES 761 Rev F Updated all references to ValVue to reflect on ValVue version 3 along with licensing changes Masoneilan SVi1000 Positioner Quick Start Guide 3 2016 General Electri...

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Page 5: ... Reciprocating Valves 29 Integrated Magnet Assembly 32 Step 2 Connecting the Tubing and Air Supply 33 Step 3 Wiring the SVi1000 34 Wiring Guidelines 35 Wiring an SVi1000 Unit 36 4 Check Out and Configuration 41 Overview 41 Step 1 Inspect the Actuator Linkages or Rotary Adapter 42 Step 2 Verify Mounting and Linkage Adjustment 42 Step 3 Checking the Magnet 42 Perform a Visual Inspection 42 Use ValVu...

Page 6: ... 59 Introduction 59 SVi1000 Setups 59 Grounding Practices 60 Compliance Voltage in Single Drop Current Mode 60 Appendix B Optional Switch Load Limits 61 General Configuration Notes 61 Optional Retransmit Output 63 Appendix C Specifications Spare Parts and References 65 Introduction 63 Physical and Operational Specifications 65 Spare Parts 71 Hazardous Location Installation and Declaration of Confo...

Page 7: ...r other important information Read the instructions carefully before installing and maintaining your instrument Total compliance with all WARNING and CAUTION notices is required for safe operation WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided could result in i...

Page 8: ...ion Under normal operation compressed supply gas is vented from the SVi1000 to the surrounding area and may require additional precautions or specialized installations Intrinsically Safe Installation Products certified for use in intrinsically safe installations MUST BE Installed put into service used and maintained in compliance with national and local regulations and in accordance with the recom...

Page 9: ...eing present can lead to a risk of personnel asphyxiation Use only genuine replacement parts which are provided by the manufacturer to guarantee that the products comply with the essential safety requirements of the European Directives Changes to specifications structure and components used may not lead to the revision of this manual unless such changes affect the function and performance of the p...

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Page 11: ...efficiently in stall and setup an SVi1000 If you experience problems that are not documented in this guide refer to the SVi1000 Instruction Manual call your local representative go to www geoilandgas com valves or contact our helpdesk at 1 888 784 5463 Sales offices are listed on the last page of this document This section gives an introduction to the positioner and its components 2 Introduction ...

Page 12: ...onnectors Optionally you can order a unit configured with two digital switches or a 4 20 mA position re transmit output Figure 1 shows the standard interface board Auto Find Stops Button and LED 1 Cancel Status Button and LED 4 Upper Stop Button and LED 2 Ground Auto Tune Button and LED 3 Configuration Selection Switch 4 20 mA Input Signal Open Stop Adjustment Screw 1 5 2 6 3 7 4 8 1 2 3 4 5 6 7 8...

Page 13: ...oard and optional gauges Solid State Solid State Switch SW 1 Optional Optional Gauges Optional Switch SW 2 Figure 2 Optional Digital Switches and Gauges Figure 3 shows the optional position retransmit interface board and optional gauges Ground 4 20 mA Input Signal 4 20 mA Output Signal optional Gauges Optional Figure 3 Optional Position Retransmit ...

Page 14: ... Auto Find Stops This function automatically sets the lower and upper stops See Auto Find Stops on page 45 for this procedure Open Stop Adjustment Use the Open Stop Adjustment screw to perform an upper stop adjustment and save it to the device See Open Stops Adjustments on page 45 for this procedure Autotuning The autotune process determines optimum tuning parameters for the valve being commission...

Page 15: ...ion activity Normal Mode In this mode the valve follows the 4 20 mA input signal HART Override mode In HART override mode the local user interface buttons are disabled until any button is pushed then local control is reestablished This from the instrument interface functions as Manual and Setup mode from the optional laptop based software and other HART interface tools In HART Override Mode the fo...

Page 16: ...ar ing then the unit requires a reset after correcting the failsafe condition Commission Processes These are temporary states activated when a local user interface issued command dictates their use When the positioner is in a Com mission Processes a status light indicates this activity see LED Light Functions on page 17 Examples of Commission Processes are Auto Find Stops and Auto Tune Once a task...

Page 17: ... Figure 4 SVi1000 LEDs In Table 1 dots represent an LED being active and dashes represent the LEDs off The pattern shown recurs as long as that condition exists LED 1 Green LED 2 Green LED 3 Green LED 4 Red Figure 5 Example LED Pattern Table 1 LED Light Patterns and Troubleshooting Indication Pattern Normal mode LED 1 LED 2 LED 3 Device Alert Fault mode self correcting Out of Service HART Override...

Page 18: ...t sufficient Process Failure or or Pattern depends on which process failed and repeats until Cancel button is pushed Setting out of range If a setting is out of range the associated Green LED flashes at twice the rate as normal until an acceptable range is applied Table 1 LED Light Patterns and Troubleshooting Continued Indication Pattern LED 1 LED 2 LED 3 LED 4 ...

Page 19: ...Quick Start Guide 19 2016 General Electric Company All rights reserved Major Components Figure 6 shows the unit s major components for reference Electronics Module Pneumatic I P Relay Terminal Board Figure 6 SVi1000 Major Components ...

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Page 21: ... Failure to adhere to the requirements listed in this manual may cause loss of life and property Before installing or using this instrument READ THE INSTRUCTIONS CAREFULLY Refer to Hazardous Location Installation and Declaration of Conformity on page 72 for detailed instructions CAUTION For units with optional switches refer to Optional Switch Load Limits on page 61 CAUTION Do not connect a HART m...

Page 22: ...2 GE Oil Gas WARNING Do not connect a non intrinsically safe approved PC or HART modem to an intrinsically safe circuit except on the safe area side of the barrier Do not operate a PC in a hazardous area without compliance to local and plant regulations ...

Page 23: ...ecessary Precautions To avoid injury or the process being affected when installing or replacing an SVi1000 positioner on a control valve ensure that If the valve is located in a hazardous area ensure the area has been certified as safe or that all electrical power to the area has been disconnected before removing any covers or disconnecting any leads Shut off air supply to the actuator and to any ...

Page 24: ... on rotary control valves that have less than 60 rotation such as the Camflex Figure 7 shows the kit components Mounting Bracket Magnet Mounting Screw Extension Figure 7 Rotary Kit Components Figure 8 shows a side view of a Camflex actuator the SVi1000 and a mounting bracket SVi1000 Rotary Actuator Mounting Bracket Figure 8 Camflex with Mounting Bracket Side View ...

Page 25: ...e mounting bracket to the left when facing the actuator if possible Valve Position Take Off Shaft Flat Head Socket Cap Screw 5 16 18UNC X 0 62 Long Figure 9 Rotary Mounting Bracket to Valve Actuator 2 Bolt the extension shaft to the valve position take off shaft Figure 10 Tighten the M4 screw one shown Install with a flat head socket cap screw 1 4 28 UNF Magnet Holder Assembly Extension Shaft Valv...

Page 26: ...ng retains it in that position Vacuum service The valve shaft is drawn into the body by the vacuum acting on the shaft but the magnetic coupling must be assembled flush with the mounting bracket 3 Perform magnet install and travel sensor alignment by a Sliding the magnet holder into the extension shaft The magnets are in the magnet holder ring The magnetic axis is the imaginary line through the ce...

Page 27: ...figura tions Any amount of rotation Clockwise or counter clockwise 0 50 Travel Mid Stroke 0 1000 Masoneilan SVi1000 Positioner Quick Start Guide 27 2016 General Electric Company All rights reserved c Aligning the end of the magnet holder flush with the end of the mounting bracket Secure the magnet holder with two M4 set screws d Sliding the V Seal over the magnet holder You can also check the magn...

Page 28: ...contact with the skirt around the alignment ring on the SVi1000 Figure 11 CAUTION Do not carry the positioner by the alignment ring Align the end of the magnet holder assembly with the end of the mounting bracket Alignment ring V seal V seal in contact with alignment ring Figure 11 Camflex V Seal ...

Page 29: ...equired 7 16 Combination Wrench 2 required 3 8 Combination Wrench 1 2 Combination Wrench Phillips Head Screw Driver M4 Hex Key M3 Hex Key 1 Mount the standard reciprocating mounting bracket to the valve using two 2 5 16 18 UNC cap screws Figure 12 Reciprocating Valve Mounting Bracket for Standard Lever 2 Ensure that the lever is pinned to the magnet assembly and held securely by an M5 flat head sc...

Page 30: ...pright position Table 3 Reciprocating Valve Mounting Hole and Turnbuckle Length Actuator Size Masoneilan 87 88 Stroke Mounting Hole Lever Hole Turnbuckle Length 6 and 10 0 5 0 8 12 7 20 32 mm A A 1 25 31 75 mm 10 0 5 0 8 12 7 20 32 mm A A 1 25 31 75 mm 10 0 8 1 5 20 32 41 5 mm B B 1 25 31 75 mm 16 0 5 0 8 12 7 20 32 mm B A 2 90 73 66 mm 16 0 8 1 5 20 32 41 5 mm C B 2 90 73 66 mm 16 1 5 2 5 41 5 63...

Page 31: ...d rod end approximately two turns Turnbuckle length is a function of actuator size Refer to Table 3 on page 30 7 Secure the magnet housing assembly including the lever and right hand rod end to the bracket using four M5 X 10 mm flat head screws 8 Attach the left hand threaded rod end to the take off rod with 1 4 20 UNC nut and thread the left hand lock nut onto the rod end 9 Move the valve to its ...

Page 32: ...ot Mounting Holes Align lever with alignment hole Figure 15 Ensure Position Linearity 13 Mount the SVi1000 to the bracket and secure with four M6 socket head cap screws Integrated Magnet Assembly The IM Integrated Magnet assembly kit is an optional assembly intended for custom mounting by the end user for reciprocating actuators Figure 16 This kit allows for more leeway in instal lation B A Figure...

Page 33: ...ing to the air supply port Minimum tubing diameter 1 4 Figure 17 Actuator Conduit Connection Supply Connection 1 4 NPT 1 4 NPT Connection Figure 17 Air Ports 2 Pipe the output air from the output pressure port to the actuator Minimum tubing diameter 1 4 NOTE The SVi1000 is designed to operate with clean dry oil free instrument grade air to ANSI ISA 57 3 1975 R1981 or ISA S7 3 1975 R1981 ...

Page 34: ...above the spring range of the actuator but may not exceed the rated actuator pressure Refer to the valve or actuator instruction manual Step 3 Wiring the SVi1000 WARNING Comply with current national and local regulations for electrical installation work Before carrying out any work on the device power off the instrument CAUTION Improperly or inadequately grounded installations can cause noise or i...

Page 35: ...s with the shield grounded Shield must be properly grounded in only one place For details and calculation methods for wiring resistance and capacitance and for calculation of cable characteristics refer to the HART FSK Physical Layer Specification For split range installations the output voltage must be sufficient to operate two positioners 11 V 4 mA 9 V 20 mA and the expected voltage drop in the ...

Page 36: ...ectors To connect CAUTION For proper operation maintain signal polarity and respectively CAUTION You must read Appendix B Optional Switch Load Limits on page 61 before proceeding The load across these switches must conform to the limits described in that discussion 1 Loosen the four 4 cover screws and remove the SVi1000 cover Figure 18 Figure 18 Front Cover ...

Page 37: ...res fully in to the appropriate terminal Loosen the terminal screw if required to insert the wire Refer to the label next to each screw terminal to determine the function of the terminal and correct polarity see Figure 19 for 4 20 mA connections and Figure 20 on page 38 for position retransmit c Tightening the terminal screws to a torque of 5 to 7 lb in Ground 4 20 mA Input Signal Optional Solid S...

Page 38: ... check the validity of your connections Troubleshooting Connections Basic Unit Optional Switches Unit To troubleshoot control loop connections 1 Connect a DC voltmeter across the input terminals For an input current between 4 and 20 mA the voltage varies between 11V and 9 V respective If voltage exceeds 11 V check that polarity is correct If the polarity is correct but the voltage is less than 8 0...

Page 39: ...eds 11 V check that polarity is correct If the polarity is correct but the voltage is less than 8 05 V then the current source voltage is not compliant 2 Verify that source can supply 20 mA to SVi1000 input If 20 mA is not attainable troubleshoot the source To troubleshoot retransmit connections Ensure that the retransmit circuit has a minimum input voltage of 10 V maximum 30 V Ensure the minimum ...

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Page 41: ...e 1 Step 1 Inspect the Actuator Linkages or Rotary Adapter on page 42 2 Step 2 Verify Mounting and Linkage Adjustment on page 42 3 Step 3 Checking the Magnet on page 42 4 Step 4 Checking the Air Supply on page 43 5 Step 5 Verify Wiring Connections on page 44 6 Step 6 Configuration on page 44 NOTE Perform all procedures in this section before putting the SVi1000 into operation 4 Check Out and Confi...

Page 42: ...unting and Linkage Adjustment Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration Step 3 Checking the Magnet There are two methods of checking the SVi1000 magnet Perform a Visual Inspection on page 42 Use ValVue to Check Magnet Position on page 43 Perform a Visual Inspection Rotary Valves Ensure that mounting has been performed ...

Page 43: ...a When the valve is Closed the value should be between 1000 and 1000 for a reciprocating valve or a 60 rotation rotary valve At mid travel the value should be between 1000 and 1000 for a greater than 60 rotation rotary valve Step 4 Checking the Air Supply To check the air supply 1 Turn on the air supply 2 Adjust the filter regulator 3 Supply pressure must be a minimum of 5 psi greater than the spr...

Page 44: ... input If 20 mA is not attainable troubleshoot the source NOTE Improperly or inadequately grounded installations can cause noise or instability in the control loop The internal electronic components are isolated from ground Grounding the case is unnecessary for functional purposes but grounding the case may be necessary to conform to local codes Step 6 Configuration This section describes configur...

Page 45: ... the process and the green LED 1 goes off the device returns to Normal mode and no changes occur Open Stops Adjustments In some valves the stem travel exceeds the nominal valve travel The SVi1000 allows you to com pensate for this so that the valve position reads 100 at the nominal travel The acceptable range is between 60 100 of possible mechanical travel To perform open stops adjustments 1 Press...

Page 46: ...ne on page 49 PID Settings The third method is to manually tune PID settings for fine tuning if desired See the online help Preset Tune Preset tuning is done according to valve actuator size Figure 22 shows the graphic that appears on the local user interface As valve size increases values increase from 1 to 7 and 9 to F 0 and 8 are reserved for auto tuning ATO and ATC valves respectively Preset t...

Page 47: ...016 General Electric Company All rights reserved To use preset tuning values Use the Configuration Selection Switch to select a preset tuning value Figure 23 Configuration Selection Switch Cancel Button and LED 4 Figure 23 Configuration Selection Switch ...

Page 48: ...es 1 9 Small 1 4 5 Camflex 7 15 SR 2 A 2 6 Camflex 7 15 SR 3 B 3a 6 87 ATC 3 15 SR 3b 6 88 ATO 11 23 SR 3c 10 87 ATC 3 15 SR 3d 10 88 ATO 11 23 SR 4 C 4s 6 87 ATC 6 30 SR 4b 6 88 ATO 21 45 SR 4c 10 87 ATC 6 30 SR 4d 10 88 ATO 21 45 SR 5 D 5a 16 87 ATC 3 15 SR 5b 16 88 ATO 11 23 SR 5c 23 87 ATC 3 15 SR 5d 23 88 ATO 11 23 SR 6 E 6a 7 Camflex 7 24 SR 6b 9 Camflex 7 24 SR 7 F Large 7a 16 87 ATC 6 30 S...

Page 49: ... parameter Figure 24 0 for an ATO valve Air to Open application 8 for an ATC valve Air to Close application Configuration Switch Autotune Button and LED 3 Cancel Button and LED 4 Selection Figure 24 Configuration Selection Switch 2 Press the Autotune button until green LED 3 lights then release approximately 2 to 7 seconds The unit goes into a Commission Process and green LED 3 blinks The autotune...

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Page 51: ...s not available during normal ValVue operation Contact GE or a channel partner for more information ValVue and SVi1000 DTM Trial Version You must download the ValVue software and the SVi1000 DTM software then install to configure and use the SVi100 See ValVue and SVi1000 DTM Software Installation on page 52 The SVi1000 DTM software and the ValVue software comes with a trial version of ValVue For 6...

Page 52: ...Server 2012 64 MB RAM Hard drive available space 1 G Available Serial or USB port or Bluetooth A HART modem and appropriate cables ValVue Installation 1 From your web browser and go to the GE Oil and Gas Download center at http www ge mcs com en download html 2 On the web page enter items in the pulldowns as in Figure 25 and click Search Figure 25 ValVue 3 Search Selections 3 Navigate through the ...

Page 53: ...ck Start Guide 53 2016 General Electric Company All rights reserved 4 Click the link and Figure 27 appears Figure 27 Download Software Terms 5 Review the information and click I Accept and Figure 28 appears Figure 28 Registration Form ...

Page 54: ...eady to Download 7 Click the link and Figure 30 appears Figure 30 DTM Download 8 Click Save File to automatically save it to your Windows Downloads folder 9 Open the Downloads folder double click the zip file then double click the exe and follow the system prompts to install Once installed along with the SVi100 DTM file you are able to access the online help ...

Page 55: ...r and go the link http www ge mcs com en download html 2 On the web page and enter SVi1000 DTM Software in the Search for a particular product field and click Search Navigate through the list and find the latest DTM software as in Figure 31 Figure 31 SVi1000 DTM Search Results 3 Click the link and Figure 32 appears Figure 32 Download Software Terms ...

Page 56: ...l rights reserved 56 GE Oil Gas 4 Review the information and click I Accept and Figure 33 appears Figure 33 Registration Form 5 Enter the required information in all fields click Submit and Figure 34 appears Figure 34 Ready to Download ...

Page 57: ...ears Figure 35 DTM Download 7 Click Save File click OK to automatically save it to your Windows Downloads folder 8 Open the Downloads folder double click the SVi1000_DTM_Installer zip file then double click the exe and follow the system prompts to install Once installed along with the ValVue file you are able to access the online help ...

Page 58: ...out and configuration can also be performed using the standard HART communications interface Connect the HART Handheld Communicator HHC to the SVi1000 as shown in Figure 36 Refer to the HART Communicator product manual included with the HHC or other HART Communi cation devices 12 00 mA Input Signal GE DPI620 Figure 36 SVi1000 HART Communicator Connections ...

Page 59: ...ovides interoperability with leading control systems suppliers SVi1000 Setups A typical system setup is shown in Figure 37 General Purpose Installation schematic Wiring diagrams are generalized actual wiring must adhere to electrical installation section of manual and local electrical codes Non Hazardous Area Power Supply 220 Ohms HART compliant control system output card HART Modem SVi1000 GE DPI...

Page 60: ... the intrinsic safety barrier The case grounding screws are located on the outside of the case The case is isolated from all circuitry and can be grounded locally in accordance with applicable codes Compliance Voltage in Single Drop Current Mode The SVi1000 requires 9 0 V at 20 mA and 11 0 V at 4 mA Typical HART devices require MORE voltage at higher current and MORE current source have LESS volta...

Page 61: ...electrically negative with respect to the terminal then the switch will conduct There must be a series load in the circuit to prevent damage to the switch If the switch is con nected directly across the power source the current will be limited only by the capacity of the power source and the switch can be damaged This section discusses the necessary precautions when configuring a system See Option...

Page 62: ...that the external circuit controls voltage such that the switch saturation voltage is maintained When the switch is on closed the external voltage must be dropped across the load Figure 38 CAUTION The load must be designed such that the current in the circuit is 1 A at all times Some 3rd party devices such as incandescent lamps or solenoids require surge and back EMI protection to limit current to...

Page 63: ...rly function The signal could be input into a DCS PLC analog input module to read out the current valve position The output terminals are polarity sensitive and must be connected only to a DC circuit The Re transmit terminal must be electrically positive with respect to the terminal In normal working conditions the retransmit output follows the valve position by outputting a 4 20mA analog signal I...

Page 64: ...s resistor is normally located in a DCS PLC analog input module so that the valve position current can be transferred into voltage Figure 40 SVi1000 Switch Retransmit External Voltage Source 10 V to 30 V 4 20 mA current flow Figure 40 Simplified Retransmit Option Installation Drawing ...

Page 65: ...05 per psi 73 per bar Operating Relative Humidity 5 to 100 non condensing Storage Relative Humidity 0 to 100 non condensing Humidity Effect Less than 0 2 after 2 days at 104 F 40 C 95 Rela tive Humidity Electromagnetic Compatibility Electrostatic IEC 61514 Industrial Process Control systems meth ods of evaluating the performance of intelligent valve positioners with pneumatic outputs IEC 61326 Ele...

Page 66: ...dband 0 3 Full Span Repeatability 0 3 Full Span Conformity 0 5 Full Span Start Up Drift Less than 0 02 in first hour Long Term Drift Less than 0 003 per month Position Travel Limits Rotary 18 140 Reciprocating 0 25 2 5 6 mm 64 mm Note Above 2 5 64 mm consult factory for mounting instructions Flow Characteristics Applied in addition to the control valve s inherent characteristic Linear Equal Percen...

Page 67: ...200 ms Dead Zone 0 to 5 0 to 10 deadband Padj 3000 depends on P Beta non linear gain factor 9 to 9 Position compensation coefficient 1 to 20 Boost 0 to 20 Stroking Time 0 to 250 seconds Full open position adjustment 60 to 100 of actual travel Start Up Time from no power Less than 500 ms Minimum current to maintain HART 3 4 mA HART Command 3 Mapping HART 4 20 mA input signal PV Valve Position 0 100...

Page 68: ... stainless steel Low Copper Aluminum Alloy 300 series stainless steel nitrile diaphragm Magnet Holder Corrosion Protected Anodized Aluminum 6061 T6 Pole Ring 416 stainless steel Levers 300 Series stainless steel Table 10 System Connectivity HART Physical Device Type Positioner HART cmd rev 5 or 7 Device type 204 0x00cc DD Registered with HART Communication Foundation Yes Integration with HART Host...

Page 69: ...3 bar supply Air Capacity flow coefficient Loading CV 0 30 Venting CV 0 40 Air Consumption 0 19 scf min 5 4 L min at 30 psi 2 1 bar supply 0 30 scf min 8 5 L min at 60 psi 4 2 bar supply 0 40 scf min 11 4 L min at 90 psi 6 3 bar supply Air Supply Failure On supply failure the actuator output fails to atmosphere Some overshoot may occur when air pressure returns after a period without air supply pr...

Page 70: ...on retransmit and gauges With Integrated Magnet SVi1000 IM Assembly with integrated magnet SVi1000 G IM Assembly with gauges and integrated magnet SVi1000 SW IM Assembly with switches and integrated magnet SVi1000 SW G IM Assembly with switches gauges and integrated magnet SVi1000 PR IM With position retransmit and integrated magnet SVi1000 PR G IM With position retransmit gauges and integrated ma...

Page 71: ...0 SVi1000 Housing Cover Replacement Part Number 720045085 999 000 SVi1000 Position Retransmit Terminal Board Electronic Assembly Part Number 720045084 999 000 SVi1000 Switch Terminal Board Electronic Assembly Part Number 720045083 999 000 SVi1000 Main Electronics Assembly Part Number 720045081 999 000 SVi1000 Basic Terminal Board Electronics Assembly Part Number 720045082 999 000 SVi1000 Pressure ...

Page 72: ...laration of Conformity The following pages provide the agency approved installation procedure for hazardous locations which is followed by the Declaration of Conformity WARNING The installation procedure is accurate at time of print For further hazardous installation information please consult the factory ...

Page 73: ...15 2010 B ADR 003590 Oct 18 2011 C ADR 003639 Feb 7 2012 D ADR 003652 March 5 2012 E ADR 003853 Jun 03 2013 F ADR 004045 Dec 15 2015 Written by B Belmarsh Dec 15 2010 Checked by H Smart Dec 15 2010 Approved by M Hebert Dec 15 2010 ES 761 Rev F Original Instructions ES 761 SPECIAL INSTRUCTIONS FOR INSTALLING MASONEILAN SVi1000 IN AREAS WHERE THERE IS A POTENTIAL FOR EXPLOSIVE GAS ATMOSPHERES Masone...

Page 74: ...NGS 6 5 1 AGENCY MARKINGS 6 5 2 OPERATING RANGES 7 5 3 ENCLOSURE TYPE 7 5 4 TEMPERATURE CODE 7 5 5 NOTES RELATED TO INTRINSIC SAFETY 7 6 INTRINSICALLY SAFE INSTALLATION WIRING REQUIREMENTS 8 6 1 MODELS SVI1000ABC WHERE A SW OR NONE INSTALLATION 8 6 2 MODEL SVI1000ABC WHERE A PR INSTALLATION 9 7 NOTES FOR INTRINSICALLY SAFE INSTALLATION 10 7 1 HAZARDOUS LOCATION 10 7 2 FIELD WIRING 10 7 3 SVI1000 A...

Page 75: ...ion of the surrounding atmosphere Hazards related to control of the process are beyond the scope of this manual For mounting instructions on specific valves refer to the mounting instructions supplied with the mounting kit Mounting does not affect the suitability of the SVi1000 for use in a potentially explosive gas atmosphere For language translation assistance contact your local representative o...

Page 76: ... which is predominately aluminum X Marking on label Since the SVi1000 enclosure contains greater than 10 aluminum care must be taken during installation to avoid impacts or friction that could create an ignition source X Marking on label Potential Electrostatic Charge Hazard For safe operation use only wet cloth when cleaning or wiping device and only when local conditions around the device are fr...

Page 77: ...SVi1000 IM SVi1000 Assembly with integrated magnet SVi1000 G IM SVi1000 Assembly with gauges and integrated magnet SVi1000 SW IM SVi1000 Assembly with switches and integrated magnet SVi1000 SW G IM SVi1000 Assembly with switches gauges and integrated magnet SVi1000 PR SVi1000 Assembly with position retransmit SVi1000 PR G SVi1000 Assembly with position retransmit and gauges SVi1000 PR IM SVi1000 A...

Page 78: ... 40oC to 85oC Ingress Protection NEMA 4X IP66 Canada Approvals FM Canada Approved Intrinsically Safe Temperature Classification Class I Division 1 Groups A B C D T4 Ta 40oC to 85oC Ex ia IIC T4 T4 Ta 40oC to 85oC Type n Protection Temperature Classification Class I Division 2 Groups A B C D T4 Ta 40oC to 85oC Ex nL Group IIC T4 T4 Ta 40oC to 85oC Ingress Protection Type 4X IP66 ATEX Approvals FM 1...

Page 79: ...l supply sources 5 2 4 Current 4 to 20mA 5 3 Enclosure Type NEMA 4X Type 4X IP66 5 4 Temperature Code T4 Ta 85 C 5 5 Notes Related to Intrinsic Safety 1 Intrinsically safe when installed per ES 761 2 Supply connection wiring rated for 5 C above maximum ambient temperature 3 Permanently mark the label for the protection type chosen Once the type has been marked it can not be changed 4 It must be en...

Page 80: ... FROM NOR CONTAIN UNDER NORMAL OR ABNORMAL CONDITIONS A SOURCE OF POTENTIAL WITH RESPECT TO EARTH IN EXCESS OF 250 VOLTS RMS OR 250 VOLTS DC 1 2 3 4 Optional Hand Held Communicator see 7 6 Optional Field Load HAZARDOUS LOCATION SEE NOTES 7 1 AND 7 2 4 20mA IN 1 2 3 4 1 2 3 4 SVi1000 Shunt Zener Diode Safety Barrier Controller Output Type see sec 7 3 Shunt Zener Diode Safety Barrier Switch Type see...

Page 81: ...CONDITIONS A SOURCE OF POTENTIAL WITH RESPECT TO EARTH IN EXCESS OF 250 VOLTS RMS OR 250 VOLTS DC 1 2 3 4 Optional Hand Held Communicator see 7 6 HAZARDOUS LOCATION SEE NOTES 7 1 AND 7 2 4 20mA IN 4 20mA Out 1 2 3 4 SVi1000 Shunt Zener Diode Safety Barrier Controller Output Type see sec 7 3 Transmitter Safety Barrier Type with internal or external Sense Resistor see sec 7 5 24 VDC from DCS 4 20mA ...

Page 82: ... the country of use Factory Mutual requirements USA ANSI ISA RP12 6 Installation of Intrinsically Safe Systems for Hazardous Classified Locations and the National Electrical Code ANSI NFPA 70 Division 2 installations must be installed per the National Electrical Code ANSI NFPA 70 CSA requirements Canada Canadian Electrical Code Part 1 Division 2 installations must be installed per the Canadian Ele...

Page 83: ...be added and the communicator must be agency approved for use in the hazardous area Also the current output of the Hand Held Communicator must be included in the current output of the associated equipment The barriers may be active or passive and from any certified manufacturer as long as the barriers comply with the listed entity parameters 7 7 Installation Restriction A device which has previous...

Page 84: ...s not corroded and the surface is not scarred and that no wires can be trapped under the cover flange Ensure the four cover bolts screws are secure by applying 17 7 1 77 in lbs or 2 0 0 20 N m For assistance contact the nearest sales office your local representative or email svisupport ge com Visit our web page at www ge energy com valves Maintenance Connection 9 The electronics module is protecte...

Page 86: ...tered trademarks or trademarks of their respective owners General Electric Company All rights reserved Visit your web site www fr eps com E P S FRANCE 24 bis rue de Picpus 75012 PARIS Tel 33 0 9 83 01 21 01 ventes fr eps com E P S CAMEROON Immeuble Carré d Or Rue Njo Njo Bonapriso DOUALA Tel 237 6 52 12 70 95 ventes fr eps com ...

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