gdw 1097, Fitting Instructions Manual

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Fitting instructions
1) Disassemble the towing ring at the left, in the rear of the vehicle. Remove the spare wheel and the corner
pieces of the bumper.
2) Place the mounting pieces (g) and (h) against the outside of the chassis on the provided screw-thread
holes in the underside of the chassis and the points (C) and (C’) match the side of the chassis on the
provided drillings. Insert the bolts by (A), (B) and (C’) but do not tighten them yet.
Insert the bolts and washers by the points (C) through the inside of the chassis.
3) Place the corner pieces of the bumper and place afterwards the tow bar between the already mounted
pieces (g) and (h) so that the points (D) and (D’) match the points (D) and (D’) of the mounting pieces.
Insert the necessary bolts, washers and nuts and tighten everything firmly.
4) Assemble (*) and also tighten firmly.
Composition
1 tow bar reference 1097
1 flange ball 50T90 (*) 10 washers 40x35x12x4 (C)
2 bolts M16x50 (*) 14 security washers M14 (A-A’-D-D’)
2 security washers M16 (*) 10 security washers M12 (B-B’-C-C’)
2 nuts M16 (*) 1 mounting piece (g)
1 security shackle 50T (*) 1 mounting piece (h)
10 bolts M14x1,5x40 (A-A’-C’-B-B’)
6 bolts M12x1,25x40 (B-B’-C’)
4 boltsM12x35 (C)
4 bolts M12 (C)
4 bolts M14x40 (D-D’)
2 nuts M14 (D)
All bolts and nuts : quality 8.8
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
Toyota Landcruiser Wagon HDJ100
1997 -
….
Ref. 1097