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GBC 4064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 9 

 

 

 

 
 
 

 

 
 
 

 

 
 
 

To use the NIP Roller Shim Dial: 
 

Raise the Rollers (Main Hot Roller, Pull 
Roller or both) using the Main Roller (Up 
and Down) or Pull Roller (Up and Down) 
Switch on the Control Panel. 
 
Adjust the Roller Heights to the desired 
Setting with the nip roller Shim dial and 
Lower the Upper Roller back down to the 
Laminating Position.  
 

Note: 

The NIP Roller Shim dials should be used in 
Pairs for Adjustment settings of the desired 
Rollers  
 
Do not use the adjustments independently. 
The left and right side of shim setting for 
each roll must be at the same setting. 
 

Media Tables: 

(Fig. 2A)

 

 
On both the front media and rear media 
tables, the safety interlock switch will not 
allow the laminator to operate at full speed 
unless the tables are properly installed. 
 
The Media tables are used to Position items 
for Lamination. There are Two Media Tables 
on the machine, one on the front & one on 
the rear of the Laminator. Media tables 
incorporate an Idler on the leading edge of 
the table. This is used for Roll to Roll 
applications during lamination 
 

Note: 

The Laminator will operate only when the 
Media Table and Media Table Latches are 
Properly Installed. 
 

The Accessories Include: 

 

1. Straight Slitter - Used for Slitting the 

Media after lamination -Rear Table. 
(Fig. 2B) 

2. Feed Guide - Used for guiding Media 

through the laminator. (Fig. 5B) 

3. Pressure Plate - Used for guiding stock 

and ensuring a wrinkleless feed into the 
roller Front table. (Fig. 10A) 

 

Swing out Film Unwind Shafts:

  

(Fig. 3-1B, 4A & 5A) 
 
The Swing out film unwind shaft is used to 
provide tension to materials going into the 
lamination rollers. 
There are three swing out film unwind shafts 
present on the machine, two are located on 
top of the machine, and the other one is 
located below the front table.  
(Fig. 3-1 Item B) 
 

Lower Tension Idler: 

(Fig. 3-2 Item A) 

 

 
Lower tension idler guides the lower 
lamination film onto the lower rollers. 

Figure 2 

A

Figure 3-1 

B

D

E

C

F

Figure 3-2 

A

B

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Summary of Contents for GBC 4064WF

Page 1: ...ing Corporation Page 1 GBC 4064WF INSTALLATION OPERATING MANUAL Part Number 930 132 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 930 132 Rev 10 17 05 EDNor...

Page 2: ...sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou...

Page 3: ...Chill Idler Chill Idler Storage Area Heated Main Rollers Pull Rollers Pressure Plate Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Nip Pressure Adjustment Electric Sa...

Page 4: ...JURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front o...

Page 5: ...e does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm 5 5 mpm MAX Maximum Tempe...

Page 6: ...ping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces 3 The laminator should be po...

Page 7: ...When pressed to the position turns On the top heater when pressed to the position turns Off the top heater 5 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both Set Temper...

Page 8: ...isengage turn the push button clockwise when the emergency condition has been resolved B Nip Roller Shim Dial Fig 1 Item B Four NIP roller Shim dials are available on the laminator One Pair on the fro...

Page 9: ...ine one on the front one on the rear of the Laminator Media tables incorporate an Idler on the leading edge of the table This is used for Roll to Roll applications during lamination Note The Laminator...

Page 10: ...ts The conversion from unwind to rewind just requires the release of the brake adjust knob Fig 3E and tightening the rewind adjustment knob Fig 3F Note When using the combo unwind rewind shaft as a re...

Page 11: ...top front and back and one rewind tube is on the lower back side of laminator Removable Chill Idler Fig 7 Item A The removable chill Idler is used to help smooth out the laminating film during the co...

Page 12: ...the quality of the lamination Pressure Plate Fig 10 Item A The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area Table Idler Fig 10 Item B The Table...

Page 13: ...the machine Nip Pressure Adjustment Fig 13 Item A The Nip pressure adjustment is a pneumatic air regulator and a gauge that allows the operator to adjust the downward pressure of the pull rolls and m...

Page 14: ...ator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push bu...

Page 15: ...f clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bo...

Page 16: ...over the top heat roller and adhere the lower film to the upper film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a...

Page 17: ...Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Pivot the table back to its feedin...

Page 18: ...TION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pul...

Page 19: ...bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers t...

Page 20: ...e web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film...

Page 21: ...for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop on...

Page 22: ...the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge start in the cent...

Page 23: ...on to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesiv...

Page 24: ...nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item o...

Page 25: ...r the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more eve...

Page 26: ...s and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest...

Page 27: ...rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too fast for type of material being laminated L...

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