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GBC 4064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 3 

 

 

GB

 

 

 

TABLE OF CONTENTS

 

 

Description 

Page 

No. 

Description 

Page 

No. 

Cover 
Legal Disclaimer 

 

Table of Contents 

 

Important Safety Instructions 
Important Safeguards 

General                                                   
Electrical                                                
Service                                                   

 

 

 

Warranty 
Specifications 
Pre- Installation 
Installation 
Control Guide 
Power ON/OFF

 

 

Control Panel  

LCD Display 
Display Reset Switch 
Display 
Main Switch (TOP Heater) 
Display 
Main Switch (Bottom Heater) 
Fan Switch 
Main Roller (Up / Down) 
Pull Roller (Up / Down) 
Laminator main Control Switch 
Machine Power On Light 
Laminator Directional Motion 

Control Switch 

Laminator Speed Control 

      

Features Guide 

E-Stop Buttons                     
Nip roller Shim Dial Calibrating Disc 
Media tray table 
Swing out Film Unwind Shaft 
Unwind / Rewind Combo 
Upper Tension Idler 
Lower Tension Idler 
Rewind Take Up 

 

Removable Chill Idler 
Chill Idler Storage Area 
Heated Main Rollers 
Pull Rollers 
Pressure Plate 
Table Idler 
Main On / Off Switch 
Swing around Control Panel Arm 
Control Panel Box 
Nip Pressure Adjustment 
Electric Safety Beam 
 





 
 
 
 






 
 
 










 



 




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Sequence of Operations 

 

Operating Instructions 

Film Loading and Threading 
Load a Roll of Film 
Webbing Thermal Film using 

Threading Card 

Webbing PSA Film / Mount Adhesive 

Using Threading Card 

Start Laminating 
Method for Tacking new Film to 

Existing Film 

To Unweb The Laminator 
Clearing a Film Jam (Wrap–Up) 

 

Applications 

Pre-Coating Boards 
Mounting Pre-Coated Boards 
Single Sided Lamination 
Creating a Decal 
Thermal Encapsulation 
AccuShield

 

 

 

Speed/Temperature Control 

 

The Art of Lamination 

Basic Rules 
Film Tension 
Heat 
Output 

 

Maintenance 

 

Trouble Shooting Guide 

 

Service Agreement 

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EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

Summary of Contents for GBC 4064WF

Page 1: ...ing Corporation Page 1 GBC 4064WF INSTALLATION OPERATING MANUAL Part Number 930 132 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 930 132 Rev 10 17 05 EDNor...

Page 2: ...sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou...

Page 3: ...Chill Idler Chill Idler Storage Area Heated Main Rollers Pull Rollers Pressure Plate Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Nip Pressure Adjustment Electric Sa...

Page 4: ...JURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front o...

Page 5: ...e does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm 5 5 mpm MAX Maximum Tempe...

Page 6: ...ping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces 3 The laminator should be po...

Page 7: ...When pressed to the position turns On the top heater when pressed to the position turns Off the top heater 5 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both Set Temper...

Page 8: ...isengage turn the push button clockwise when the emergency condition has been resolved B Nip Roller Shim Dial Fig 1 Item B Four NIP roller Shim dials are available on the laminator One Pair on the fro...

Page 9: ...ine one on the front one on the rear of the Laminator Media tables incorporate an Idler on the leading edge of the table This is used for Roll to Roll applications during lamination Note The Laminator...

Page 10: ...ts The conversion from unwind to rewind just requires the release of the brake adjust knob Fig 3E and tightening the rewind adjustment knob Fig 3F Note When using the combo unwind rewind shaft as a re...

Page 11: ...top front and back and one rewind tube is on the lower back side of laminator Removable Chill Idler Fig 7 Item A The removable chill Idler is used to help smooth out the laminating film during the co...

Page 12: ...the quality of the lamination Pressure Plate Fig 10 Item A The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area Table Idler Fig 10 Item B The Table...

Page 13: ...the machine Nip Pressure Adjustment Fig 13 Item A The Nip pressure adjustment is a pneumatic air regulator and a gauge that allows the operator to adjust the downward pressure of the pull rolls and m...

Page 14: ...ator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push bu...

Page 15: ...f clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bo...

Page 16: ...over the top heat roller and adhere the lower film to the upper film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a...

Page 17: ...Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Pivot the table back to its feedin...

Page 18: ...TION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pul...

Page 19: ...bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers t...

Page 20: ...e web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film...

Page 21: ...for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop on...

Page 22: ...the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge start in the cent...

Page 23: ...on to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesiv...

Page 24: ...nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item o...

Page 25: ...r the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more eve...

Page 26: ...s and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest...

Page 27: ...rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too fast for type of material being laminated L...

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