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GBC 4064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 27 

TROUBLE SHOOTING GUIDE 

 

SYMPTOM POSSIBLE 

CAUSE 

CORRECTIVE 

ACTION 

Laminator not connected to electrical 
supply 

Insert attachment plug into receptacle 

The control panel display does not 
illuminate when POWER ON/OFF  
is in the ON, marked “I”, position 

Blown out fuse. 

Check fuses. 

Heat rollers do not turn when 
POWER ON/OFF  is in the ON, 
marked “I”, position. 

Feed table not properly installed. 

Tilt feed table and properly replace 
it. 

Press the RUN (    ) button and the 
motor does not run 

E-Stop button activated 

Pull out on the E-STOP turn 
clockwise. 

Heat rollers only turn if I use the 
“Footswitch”. 

Photo eye is blocked. 

Disengage the footswitch mode. 
Clear nip area. 

Tension between the top and bottom 
film. Roll is unequal. 

Adjust tension per section FILM 
TENSION. 

Tension on top or bottom roll of film 
is too film is too loose. 

Adjust tension per section FILM 
TENSION. 

Laminated items exhibit curling. 

Bottom film roll may be improperly 
loaded. 

Make sure bottom roll of film is 
around idler bar and that is the 
normal operation position. 

Top and bottom film webs not 
aligned 

Release heat and pull roller pressure, 
align the rolls of film. 

Adhesive deposited on heat rollers. 

Laminate improperly loaded. 

Adhesive (matte) side of laminate 
film may be against the heat rollers. 
Unweb and reload the film properly. 

Speed setting too fast for type of 
material being laminated 

Lower speed setting. 

Insufficient heat 

Wait for “READY” indicator to 
appear in the control panel display. 

Laminate improperly loaded 

Adhesive side of film must be facing 
away from the heat rollers. 

Heat rollers require cleaning. 

Bottom roll of film not threaded 
behind the idle bar. 

Unsatisfactory adhesion of laminate. 

Laminated item unsuitable for 
adhesion. 

Clean heat rollers per procedure in 
section CARING FOR THE GBC 
4064 WF LAMINATOR. Item may 
be dirty or may have non porous 
surface that is extremely difficult to 
laminate. 

 
 

SERVICE AGREEMENT 

 

GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator. 

A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance Agreement 

decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To contact 

 

GBC write to: 

 

GBC NATIONAL SERVICE 

 

 

IN CANADA:

 GBC 

NATIONAL 

SERVICE 

ONE 

GBC 

PLAZA 

     49 

RAILSIDE 

ROAD 

NORTHBROOK, IL 60062 U.S.A. 

   DON 

MILLS, 

ONTARIO 

                                                                                                                              M3A 1B3                          

 

General Binding Corporation 

One GBC Plaza 

Northbrook, IL 60062-4195 

® 

EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

Summary of Contents for GBC 4064WF

Page 1: ...ing Corporation Page 1 GBC 4064WF INSTALLATION OPERATING MANUAL Part Number 930 132 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 930 132 Rev 10 17 05 EDNor...

Page 2: ...sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou...

Page 3: ...Chill Idler Chill Idler Storage Area Heated Main Rollers Pull Rollers Pressure Plate Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Nip Pressure Adjustment Electric Sa...

Page 4: ...JURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front o...

Page 5: ...e does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm 5 5 mpm MAX Maximum Tempe...

Page 6: ...ping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces 3 The laminator should be po...

Page 7: ...When pressed to the position turns On the top heater when pressed to the position turns Off the top heater 5 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both Set Temper...

Page 8: ...isengage turn the push button clockwise when the emergency condition has been resolved B Nip Roller Shim Dial Fig 1 Item B Four NIP roller Shim dials are available on the laminator One Pair on the fro...

Page 9: ...ine one on the front one on the rear of the Laminator Media tables incorporate an Idler on the leading edge of the table This is used for Roll to Roll applications during lamination Note The Laminator...

Page 10: ...ts The conversion from unwind to rewind just requires the release of the brake adjust knob Fig 3E and tightening the rewind adjustment knob Fig 3F Note When using the combo unwind rewind shaft as a re...

Page 11: ...top front and back and one rewind tube is on the lower back side of laminator Removable Chill Idler Fig 7 Item A The removable chill Idler is used to help smooth out the laminating film during the co...

Page 12: ...the quality of the lamination Pressure Plate Fig 10 Item A The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area Table Idler Fig 10 Item B The Table...

Page 13: ...the machine Nip Pressure Adjustment Fig 13 Item A The Nip pressure adjustment is a pneumatic air regulator and a gauge that allows the operator to adjust the downward pressure of the pull rolls and m...

Page 14: ...ator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push bu...

Page 15: ...f clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bo...

Page 16: ...over the top heat roller and adhere the lower film to the upper film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a...

Page 17: ...Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Pivot the table back to its feedin...

Page 18: ...TION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pul...

Page 19: ...bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers t...

Page 20: ...e web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film...

Page 21: ...for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop on...

Page 22: ...the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge start in the cent...

Page 23: ...on to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesiv...

Page 24: ...nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item o...

Page 25: ...r the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more eve...

Page 26: ...s and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest...

Page 27: ...rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too fast for type of material being laminated L...

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