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GBC 4064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 21 

APPLICATIONS 

 

Mount

Adhesive

Leader board

Trailer board

Boards

 

 
 
 

Image

Pre-coated baord

Release liner

 

 
 
 

ROLL TO ROLL OPTION

IMAGE

 RELEASE LINER FROM PSA FILM

 OUTPUT

KRAFT 
PAPER
OPTION

MOUNT

ADHESIVE

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 30 

Figure 31 

Figure 32 

Tips for Pre Coating Boards 

 

1.

 

Load the laminator as illustrated in (Fig. 30). 
Remove chill idler. 

2.

 

The width of the roll should not exceed the 
width of the board by more than 1/2 in. (1.3 
cm). 

3.

 

Use a leader board to set the main roller and 
pull roller pressure prior to webbing. 

4.

 

Use a leader board to start the run and a trailer 
board to finish the run. 

5.

 

Using the pull rollers will allow you to leave 
gaps between boards. 

6.

 

If not using the pull rollers, have the boards 
nearby to butt end to end during feeding. 

 

Tips for Mounting Pre Coated Boards 

 

1.

 

Use a leader board to set the main roller 
pressure prior to mounting the image. 

2.

 

Ensure the chill idler is removed and the rear 
slitter is to one side. 

3.

 

Do not stop once you have started the mounting 
process through the machine. (Fig. 31) 

 

Note:

 This application can also be performed from 

the rear operating position. Reference Fig. 34 for 
Illustration. 

 

 

Tips for Single Sided lamination 

 

1.

 

Load the laminator as illustrated in Fig. 32. 

2.

 

Use kraft paper for one-sided lamination When 
ever the items to be laminated are narrower than 
the film you are using. 

3.

 

If not using kraft paper, use a scrap piece to 
finish the run or you will have adhesive on your 
rollers. 

4.

 

For high volume runs, use Kraft paper and the 
lower rear rewind for roll to roll operation. 

5.

 

Running the web over the chill idler may 
improve the Flatness of the output. 

6.

 

A little heat, 125

o

F (52

o

C), may help eliminate 

silvering effects associated with PSA films. 

EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

Summary of Contents for GBC 4064WF

Page 1: ...ing Corporation Page 1 GBC 4064WF INSTALLATION OPERATING MANUAL Part Number 930 132 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 930 132 Rev 10 17 05 EDNor...

Page 2: ...sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou...

Page 3: ...Chill Idler Chill Idler Storage Area Heated Main Rollers Pull Rollers Pressure Plate Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Nip Pressure Adjustment Electric Sa...

Page 4: ...JURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front o...

Page 5: ...e does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm 5 5 mpm MAX Maximum Tempe...

Page 6: ...ping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces 3 The laminator should be po...

Page 7: ...When pressed to the position turns On the top heater when pressed to the position turns Off the top heater 5 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both Set Temper...

Page 8: ...isengage turn the push button clockwise when the emergency condition has been resolved B Nip Roller Shim Dial Fig 1 Item B Four NIP roller Shim dials are available on the laminator One Pair on the fro...

Page 9: ...ine one on the front one on the rear of the Laminator Media tables incorporate an Idler on the leading edge of the table This is used for Roll to Roll applications during lamination Note The Laminator...

Page 10: ...ts The conversion from unwind to rewind just requires the release of the brake adjust knob Fig 3E and tightening the rewind adjustment knob Fig 3F Note When using the combo unwind rewind shaft as a re...

Page 11: ...top front and back and one rewind tube is on the lower back side of laminator Removable Chill Idler Fig 7 Item A The removable chill Idler is used to help smooth out the laminating film during the co...

Page 12: ...the quality of the lamination Pressure Plate Fig 10 Item A The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area Table Idler Fig 10 Item B The Table...

Page 13: ...the machine Nip Pressure Adjustment Fig 13 Item A The Nip pressure adjustment is a pneumatic air regulator and a gauge that allows the operator to adjust the downward pressure of the pull rolls and m...

Page 14: ...ator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push bu...

Page 15: ...f clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bo...

Page 16: ...over the top heat roller and adhere the lower film to the upper film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a...

Page 17: ...Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Pivot the table back to its feedin...

Page 18: ...TION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pul...

Page 19: ...bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers t...

Page 20: ...e web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film...

Page 21: ...for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop on...

Page 22: ...the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge start in the cent...

Page 23: ...on to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesiv...

Page 24: ...nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item o...

Page 25: ...r the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more eve...

Page 26: ...s and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest...

Page 27: ...rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too fast for type of material being laminated L...

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