GAYLORD ClearAir RSPC-ESP SERIES Technical Manual Download Page 49

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SMOKE POLLUTION CONTROL CELL

AIRFLOW

High Voltage - Be sure power is off and high voltage circuit is grounded before

touching the wire terminals. Refer to the Gaylord “ClearAir” Technical Manual

for complete operation & maintenance instructions.

Cell Removal - This cell weighs more than 52 lbs. (24kg.) Handle with care when removing for cleaning and

servicing. When handling cell, hold framework only. Do not touch the plates or ionizing wires as they could be

damaged.
Cleaning Cell - The smoke pollution control cells in this system are made of aluminum. Use of a deter-

gent harmful to aluminum will void the warranty and may cause permanent damage. Gaylord Industries,

Inc. recommends the use of Formula G-510. To order call: 1-800-547-9696.

WARNING: CELL AND UNIT AIRFLOW DIRECTION MUST MATCH

YLORD INDUSTRIES,

INC.

ualatin,

OR 97062

S.A. Form No.

C-24-

AIRFLOW

INNER CELL

MODEL NO.: C-24-I

CAUTION

SMOKE POLLUTION

CONTROL CELL

High

Volta

ge -

Be sure

pow

er is

off and

high voltage

circuit is

grounded

before

touching the

wire terminals

. Ref

er to

the Ga

ylord “ClearAir”

T echnical

Manual

for complete oper

ation & maintenance instructions.

Cell Remo

val

- This

cell w

eighs more

than 52

lbs. (24kg.)

Handle with

care when

removing

for

cleaning and

servicing. When handling cell, hold fr

amewo

rk only

. Do not touch the plates or ionizing wires as the

y could be

damaged.

Cleaning Cell - The smok

e pollution control cells in this system are made of aluminum.

Use of a deter-

gent harmful to aluminum will v

oid the warranty and ma

y cause permanent damage. Gaylord

Industries,

Inc. recommends the use of

Form

ula G-510. T

o order call:

1-800-547-9696.

WARNING:

CELL

AND UNIT

AIRFLOW

DIRECTION MUST

MATCH

CAUTION

INNER CELL

MODELNO

.: C-24-I

SMOKE POLLUTION CONTROL CELL

AIRFLOW

High Voltage - Be sure power is off and high voltage circuit is grounded before

touching the wire terminals. Refer to the Gaylord “ClearAir” Technical Manual

for complete operation & maintenance instructions.

Cell Removal - This cell weighs more than 52 lbs. (24kg.) Handle with care when removing for cleaning and

servicing. When handling cell, hold framework only. Do not touch the plates or ionizing wires as they could be

damaged.
Cleaning Cell - The smoke pollution control cells in this system are made of aluminum. Use of a deter-

gent harmful to aluminum will void the warranty and may cause permanent damage. Gaylord Industries,

Inc. recommends the use of Formula G-510. To order call: 1-800-547-9696.

WARNING: CELL AND UNIT AIRFLOW DIRECTION MUST MATCH

YLORD INDUSTRIES,

INC.

ualatin,

OR 97062

S.A. Form No.

C-24-O

AIRFLOW

OUTER CELL

MODEL NO.: C-24-O

CAUTION

SMOKE POLLUTION

CONTROL CELL

High

Volta

ge -

Be sure

pow

er is

off and

high voltage

circuit is

grounded

before

touching the

wire terminals

. Ref

er to

the Ga

ylord “ClearAir”

T echnical

Manual

for complete oper

ation & maintenance instructions.

Cell Remo

val -

This cell

weighs

more than

52lbs

. (24kg.)

Handle with

care when

removing

for

cleaning and

servicing. When handling cell, hold fr

amewo

rk only

. Do not touch the plates or ionizing wires as the

y could be

damaged.

Cleaning Cell - The smok

e pollution control cells in this system are made of aluminum.

Use of a deter-

gent harmful to aluminum will v

oid the warranty and ma

y cause permanent damage. Gaylord

Industries,

Inc. recommends the use of

Form

ula G-510. T

o order call:

1-800-547-9696.

WARNING:

CELL

AND UNIT

AIRFLOW

DIRECTION MUST

MATCH

CAUTIO

OUTER CELL

MODELNO

.: C-24-O

ESP SECTION - CELL NAMEPLATES

OUTER ESP CELL NAMEPLATE (RED AND SILVER)

INNER ESP CELL NAMEPLATE (BLUE AND SILVER)

Summary of Contents for ClearAir RSPC-ESP SERIES

Page 1: ...ce can cause property damage injury or death Read the installation operation and maintenance instruc tions thoroughly before installing or servicing this equipment Only trained and qualified service personnel should install or service this equipment Effective Date 12 12 10900 S W AVERY STREET TUALATIN OR 97062 USA PHONE 503 691 2010 TOLL FREE 800 547 9696 FAX 503 692 6048 email info gaylordusa com...

Page 2: ... We are proud to be able to provide you with a quality product that exemplifies our long standing dedication to quality engineering Your unit is assembled from some of the very finest components available and is designed for years of efficient effective and trouble free operation In addition this unit has undergone rigorous quality control inspections and was fully operationally tested prior to sh...

Page 3: ...eered by GAYLORD INDUSTRIES 10900 S W Avery Street Tualatin Oregon 97062 Copyright 2003 Gaylord Industries ALL RIGHTS RESERVED NO PART OFTHIS BOOK MAY BE REPRODUCED STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM BY AN ELECTRONIC MECHANICAL PHOTOCOPYING RECORDING MEANS OR OTHERWISE WITHOUT THE WRITTEN PERMISSION OF GAYLORD INDUSTRIES INC COPYRIGHT 2003 The manufacturer reserves the right t...

Page 4: ...CONFIGURATION 30 SPARE CELLS 31 TROUBLE SHOOTING ESP SECTION 32 33 ODOR CONTROL 34 37 EXHAUST FAN SECTION 38 39 RP DEVICE INITIAL START UP 40 TROUBLE SHOOTING GENERAL 41 44 DETERGENT PUMP PARTS 45 CONTROL CABINET 46 SUB PANEL 47 NAMEPLATE DATA 48 49 TERMINAL VOLTAGES 50 51 WIRING DIAGRAM 52 OPTIONAL CONNECTION INSTRUCTIONS 53 PLC STATUS LIGHTS 54 DRAIN 55 SPRAY ODOR WIRING 56 SPRAY ODOR TERMINAL V...

Page 5: ...tage of opacity to what is seen Though this method is quite subjective it is the method practiced by control agency inspectors who are trained and certified in determining opacity percentages Other more technical methods of determining opacity or particulate density are achieved through the use of opac ity meters and cascade impactors This level of analysis is usually referred to as source testing...

Page 6: ...se Fill type and the other is called the Media Panel type Loose Fill type The odor control media shall be housed in steel reusable Media Modules that can be replenished with Loose Fill media There shall be a 30 pleated media After Filter located immediately downstream of the Media Models The Modules and After Filters shall be mounted into slide tracks to prevent air bypass around the ends The Modu...

Page 7: ...having jurisdiction require protection Check with your AHJ If required specify one of the following systems Wet chemical system Provide a complete factory mounted Ansul wet chemical fire extinguishing system including nozzles piping and detection runs Pipe penetrating the unit cabinet shall use a UL listed fitting System shall be installed in accordance with the systems listing and NFPA 96 The Ans...

Page 8: ...nal FPM ESP Cell Velocity 250 FPM Heavy and Extra Heavy Duty Cooking 500 FPM Light and Medium Duty Cooking Number of Wash Banks DW Double Wash Blank Single Wash Odor Control Option SO Single Pass Odor Control DO Double Pass Odor Control SPO Spray Odor Total CFM Exhaust Fan Option EFS Exhaust Fan unhoused spring isolated EFN Exhaust Fan unhoused not spring isolated EFHS Exhaust Fan housed spring is...

Page 9: ...9 TYPICAL INSTALLATION ...

Page 10: ...e in sizes ranging in capacity from 1000 to 32 000 CFM 472 to 15 102 L s Each unit is equipped with Three Phase Filters for smoke control and may include an exhaust fan odor abatement equipment and Quencher System or Ansul System as an option The following illustrations are examples of the most common configurations EFHS Exhaust Fan housed spring isolated EFHN Exhaust Fan housed not spring isolate...

Page 11: ...8 Carbon blend DS Debris Screen DW Dual Wash 2nd wash manifold EFS Exhaust Fan unhoused spring isolated EFN Exhaust Fan unhoused not spring isolated EFHS Exhaust Fan housed spring isolated EFHN Exhaust Fan housed not spring isolated FD Optional Curtain Fire Damper MS Moisture Separator SO Single Pass Odor Kor48 Carbon blend SPO Spray Odor Cabinet ...

Page 12: ...al Elec trical Code and the Uniform Mechanical Code Connections of the exhaust duct to the inlet and outlet of the ClearAirTM unit must be fully welded to comply with NFPA 96 INSTALLATION PRECAUTIONS 1 The services of qualified contractors are essential for safe and proper installation of this equipment 2 The air volumes and external static pressures that are listed on the unit are for the middle ...

Page 13: ... LIFTING LUGS 1 All units are provided with a minimum of four lifting points for rigging attachment All lifting points must be used 2 Spreader bars are mandatory to prevent contact and damage to the unit by lifting hooks straps cables or chains ...

Page 14: ...Tek screw caulk fan duradyne to plenum in terconnect ring at 5 inch intervals minimum Duradyne is pre attached to fan inlet side 4 Attach Plenum Section to Exhaust Fan Section Bolt Plenum Section and Exhaust Fan Section bases together on outside using 3 4 holes From inside of plenum tek screw walls and roofs together using 3 16 holes Continuously weld floor seam from inside plenum Exhaust Fan Sect...

Page 15: ... 1 Slide odor rack into unit through door opening Tek screw rack to floor rails using 3 16 holes 2 Tek screw upper rack to both sides of roof rails 3 Tek screw first 3 sides to mouning rails from outside of the unit 4 Attach fourth side by entering odor rack to reach screw holes 5 Attach odor section inner door flip latches to secure ...

Page 16: ...ter Wash Ventilator There are two possible arrangements of controls for the opera tion of the Ventilator and the ClearAirTM Unit as illustrated on page 9 In the first arrangement the Control Cabinet in the kitchen serves both the Ventilator and the ClearAirTM Unit The hot water solenoid valves and detergent pump and container for both the Ventilator and ClearAirTM Unit are located in this cabinet ...

Page 17: ...ESP FIRE MODE CAUTION In case of severe fire the thermostats located in the filter section will activate As a precautionary measure it is rec ommended that the thermostats be replaced FIRE CYCLE 7 A red light on the Command Center illuminates 8 If the Command Center is intertied with a building alarm or monitoring system a fire signal would be sent to that system 9 Upon cooling of the thermostat b...

Page 18: ...External Fire Switch is reset 18 TESTINGINTERNALFIREMODE The internal fire protection system may be tested periodi cally by pushing and holding for 20 seconds the Fire Test Switch located inside the electrical compartment of the control cabinet Pushing this switch duplicates thermostatic action CAUTION Before pushing the Fire Test Switch check to see if the internal fire protection system is tied ...

Page 19: ... 20 for details on setting the length of the wash 6 During a Ventilator wash the digital display reads Hood Wash Wash 1 xxx seconds xxx is the countdown in seconds until this portion of the wash is completed 7 During an ESP wash the digital display reads ESP Wash 1 Wash 2 xxx seconds Hot Water Heating Wash 2 xxx seconds ESP Wash 2 Wash 2 xxx seconds Hot Water Heating Wash 2 xxx seconds ESP Rinse W...

Page 20: ...e accu mulation and hours of operation It may be necessary to increase the wash cycle time above recommendations de pending upon these conditions ClearAirTM wash The length of wash cycle time for the ClearAirTM Unit is nor mally set for 5 minutes as shown on the Wash Cycle Se quence Charts Set length of ESP washes to 5 minutes Delay The Wash Delay is used to set the delay time between each wash A ...

Page 21: ... M Manual Also allows individual days Mon Tues etc to be set ON or OFF when Automatic mode is selected 7 Set Wash Times Sets Start Times for Automatic start of Fan and wash when C 6000 ESP is set to Automatic mode 8 Wash Test Runs through a complete Wash Cycle with decreased times Damper Closing Time 10 sec Wash Times 10 sec Water Heating Time 10 sec Exits menu when finished 9 Number of Washes Pre...

Page 22: ...s F3 to change to the next Day of the Week 1 Sun 2 Mon 3 Tues etc keep pressing F3 to cycle around if necessary Press F1 to go to the current Hour Press F3 to increase the Hour keep pressing F3 to cycle around if necessary Press F1 to go to the current Minute Press F3 to increase the Minute keep pressing F3 to cycle around if necessary Press F5 EXIT to return to the menu 6 AutoMode A or M Used to ...

Page 23: ... e 2 h s a W t x e N o t s e o g t x e N 1 F g n i s s e r P l o r t n o c l a i t n e u q e S a s a p u t e s s i f i 2 h s a W f o h t g n e L e h t t s u j d a o t 1 F s s e r P e l b a c i l p p a 5 F s s e r P T I X E u n e m e h t o t n r u t e r o t 4 e m i T y a l e D t e S o T s r a e p p a e m i T y a l e D 4 l i t n u 1 F s s e r P e m i T y a l e D 4 r e t n E 6 F t i x E 5 F h t i w s...

Page 24: ... s U e d o m c i t a m o t u A o t t e s s r a e p p a e m i T h s a W t e S 7 l i t n u 1 F s s e r P s e m i T h s a W t e S 7 r e t n E 6 F t i x E 5 F h t i w s e l g g o T v e r P 2 F t x e N 1 F 6 F s s e r P R E T N E e m i t t r a t S e h t y a l p s i d o t y a d n u S n o n a F e h t r o f n a F n u S 4 2 4 1 n a F n u S r u o H e h t e s a e r c n i o t 3 F s s e r P s e t u n i M e h t...

Page 25: ...hat the clock is a 24 hour clock Example 1 00 PM 13 00 Set the current day of the week Example 1 Sun 2 Mon 3 Tues etc 4 Turn AutoMode ON Menu item 6 Pressing F6 Enter will toggle between A utomatic and M anual modes After it is set to A utomatic mode set which days of the week the Exhaust Supply Fan will run setting a day to ON means the Exhaust Supply Fan will start on that day and the Wash will ...

Page 26: ...t will flash if the detergent tank is empty or if the detergent pump is malfunctioning and detergent is not pumping The digital display reads Low Detergent and the text alternates from Fill Tank and Check Pump If the detergent tank is filled with water the detergent switch will activate as if there is no detergent Initial Operation To prime and operate the pump for the first time it is recom mende...

Page 27: ...or wipe off For extremely soiled areas gentle agitation followed by a soaking period will result in more thorough cleaning DON T be afraid to experiment with FORMULA G 510 because it contains no phosphates nitrates enzymes sulfates sulfonates or silicates DETERGENT FOR THE WASH SYSTEM LIMITED WARRANTY 2010 PRODUCTS INC warrantsthatFORMULAG 510 will not cause cleansing agent damage to the rubber an...

Page 28: ... pulling forward from the cell terminals Push the wire connec tors onto holding terminals 4 Pull the cell straight out slowly CAUTION Each cell weighs 53 lbs and may be awkward to handle particularly cells in the upper racks It is highly recommended that a heavy duty steel wheeled ladder be used in removing the upper cells Extreme care must be taken to avoid damaging the cell Do not grip or push o...

Page 29: ...new wire A Insert hook of one spring into hole B Use long nose pliers and carefully pull second spring until hook can be secured in mounting bracket hole CAUTION The electrostatic cells are made of aluminum DO NOT use any type of detergent that may attack alumi num or anodizing It is highly recommended that Formula G 510 Colloid Cleaner be used in the wash system Refer to Page 27 for details OUTER...

Page 30: ...30 KEY O OUTER CELL I INNER CELL ASSIGNED CELL SPACE NUMBER ESP SECTION CELL CONFIGURATION AIRFLOW CONFIGURATION W x H Note Illustration of cells configured with airflow coming towards you 2 ESP ...

Page 31: ...L L E C 6 1 1 1 1 1 1 1 1 1 1 0 1 1 1 2 3 3 3 3 E T O N f o w o r d n o c e s a h t i w d e p p i u q e e r a s t i n u e m o S s s o r c e h t o t r e f e R s s a p e l b u o d s a o t d e r r e f e r s l l e c P S E e l p m a x e n a r o f 8 2 e g a p n o n o i t a r t s u l l i n o i t c e s s s a p e l b u o d r o f t o n e r a s l l e c e r a p s l a n o i t i d d A e h t s a y t r i d s a t ...

Page 32: ... compartment of the ClearAirTM unit The quantity is dictated by the number of cells but typically there is one transformer s for every 2 or 3 cellls The transformer s outputs 5 000 volts DC to the repelling plates of the cell and 10 000 volts DC to the Ion izing wires The voltage of each transformer is monitored by a green ESP ON light located on the main Control Cabinet and on the ESP Power Pack ...

Page 33: ...ive and must be replaced For part number refer to ESP Power Pack Parts on page 62 ESP SECTION TROUBLE SHOOTING IONIZER VOLTAGE TEST To test the ionizer voltage proceed as follows 1 Disconnect the high voltage wires from the power supply points Coll and ION 2 Set selector switch on volt meter to the highest DCV scale 3 Place probe or clip labeled common against ground point A 4 Place high voltage p...

Page 34: ...an Odor Control Media Monitoring Tube is provided see Figure 34 2 This tube is mounted in the odor control ple num of the PCU so that it is exposed to the odor molecules in the exhaust air the same as the Media Modules The tube is identified by the label shown in Figure 34 3 The label includes an area where the date of the last inspection and Media Panel installation can be filled in with a grease...

Page 35: ...ceed as follows 1 Turn off the exhaust fan 2 Open the Odor Media Access Door on the PCU 3 Carefully slide out the Modules 4 Place the module on edge with the open side up V side down refer to Figure 35 1 5 Flip the Locking Clip up refer to Figure 35 1 6 Pull out both Media Panels refer to Figure 35 2 7 Slide in the new Media Panels make sure the label stating Inlet Side is facing out The two stiff...

Page 36: ...d replace with the new Modules 3 Empty the media from the depleted Modules into containers for disposal 4 Pack the empty used Modules into the boxes the new ones came in and ship back to the distributor Site Refill Site refill involves the purchase and storage of new media emptying and refilling the modules and dis posing of the spent media New media may be purchased from your local Cameron Great ...

Page 37: ...ONTROL SPRAY NOZZLE ASSEMBLY NOZZLE MAINTENANCE To obtain the best performance from your nozzle it may become necessary to clean it periodically The nozzle may become clogged and cease spraying due to factors such as dust foreign particles accumulated in the orifice and or leakage in the air or liquid section of the nozzle The following procedure should be done to maintain the nozzle s performance...

Page 38: ... Container of GS 710 19097 12 Level Sensor for Spray Odor Chemical In Tank 19071 13 1 4 Foot Valve In Tank 10269 Spray Odor Component Schedule not shown items not shown 37 ODOR CONTROL SECTION CHEMICAL SPRAY TYPE CYCLE AND SPRAYTIMER RELAY ITEM 6 1 2 3 4 5 6 7 8 9 10 11 12 13 Item No Description Gaylord Part No 1 Spray Odor Cabinet Assembly 25 x 25 19119 2 1 4 I D Flexible Suction Tube 10272 3 Spr...

Page 39: ...nt To un bolt and set up the springs properly proceed as follows EQUIPMENT FOOT OR ISOLATOR MOUNTING BRACKET SMALL CAP SCREW LEVELING BOLT ISOLATOR TOP CAP OR STEEL LOAD PLATE COLOR CODED COIL SPRING NEOPRENE BOTTOM SPRING CAP OR STEEL LOAD PLATE 1 Locate the red shipping hold down brackets These are attached to the fan base and the unit floor 2 Remove the Tech screws 3 Check the fan for free move...

Page 40: ...ower Check rotation 2 If blower impeller is turning in the wrong direction reverse rotation per instructions furnished by motor manufacturer FAN PREVENTIVE MAINTENANCE Every six months conduct the following maintenance 1 Check for condition and tension of belts Replace cracked glazed or frayed belts Re check tension after 48 hours and re tension if necessary Do not over tighten belts or bearing da...

Page 41: ...ischarge If there is continuous discharge of water out the relief valve when the ventilator is not in a wash cycle do the following A Leave the inlet hand valve open and close the outlet hand valve If there is still continuous discharge it indi cates that foreign material is preventing the first check valve from closing If flushing will not clear the unit re move and clean the first check valve B ...

Page 42: ...r Check for continuity between 15 and GXT If there is no continuity between 15 and GXT re fer to FIRE CYCLE in the TROUBLE SHOOT ING section Push the Reset button on the magnetic start er and the push the Start Fan button on the command center Check switch and turn selector to the automatic position Reset circuit breaker Check continuity of fuses and replace if neces sary WASH SYSTEM 1 2 When the ...

Page 43: ... s r o o d n o i t c e p s n i s i e l z z o n a f I s e l z z o n f o y a r p s k c e h c y b n a e l c d n a e v o m e r d e g g o l c t i h g u o r h t e r i w l l a m s a g n i n n u r g n i t o o h s e l b u o r t r o f 6 2 e g a P o t r e f e R p m u p t n e g r e t e d y l k e e w t n e g r e t e d l l i f d n a k c e h C d e d n e m m o c e r r o f 7 2 e g a P o t r e f e R t n e g r e t e...

Page 44: ... o s l a n r e t x e e t a l o s i o t S F e t a g i t s e v n i s p o t s e d o m e r i f l a n r e t x e e s u a c e v o m e r d n a s e c r u o s l a n r e t x e S R E T N E V E R P W O L F K C A B 1 s e i r e S B V P S E 0 0 0 6 C P G l e d o M m u u c a v a s e s u t e n i b a c l o r t n o c r o f y l b m e s s a e v l a v k c e h c r e k a e r b C P G l e d o M n o i t n e v e r p w o l f k...

Page 45: ... e v o r e t a w e l c y c h s a w a g n i r u d f I t o l s t e l n i t u o s e m o c d n a r e t t u g e h t A B C D h c a E e t o N t e l t u o n i a r d d e g g o l C n i a r d n w o s t i s a h n o i t c e s r o t a l i t n e v t e l t u o n a h t e r o m f I d e g g o l c m e t s y s n i a r D t i g n i n i a r d t o n s i m e t s y s r o t a l i t n e v e n o s i m e t s y s n i a r d e h t...

Page 46: ...46 PARTS DETERGENT PUMP 45 PARTS DETERGENT PUMP ...

Page 47: ... Pipe Size 1 14389 Pipe Size 1 1 4 14390 Pipe Size 1 1 2 14391 2 Detergent Tank 2 Gallon 10221 3 Pressure Temperature Gauge 10175 4 Brass Check Valve 10264 5 FS 4 Series Detergent Flow Switch Optional 16892 6 Detergent Pump 120 Volt 10222 220 Volt 10223 7 Command Center Model C 6000 ESP S Series Refer to Page 58 61 8 Backflow Preventer RP Device Type Specify Size 9 Line Strainer Specify Size 10 C ...

Page 48: ...ize 1 1 4 14390 Pipe Size 1 1 2 14391 2 Pressure Temperature Gauge 10175 3 Detergent Brass Check Valve 10264 4 FS 4 Series Detergent Flow Switch Optional 16892 5 Detergent Pump 120 Volt 10222 220 Volt 10223 6 Backflow Preventer RP Device Type Specify Size 7 Line Strainer Specify Size GAYLORD PART NO DESCRIPTION PARTS MODEL GPC SERIES SUB PANEL 1 4 3 2 6 7 5 5 ...

Page 49: ...ON MUST MATCH CAUTION INNER CELL MODEL NO C 24 I SMOKE POLLUTION CONTROL CELL AIRFLOW HighVoltage Be sure power is off and high voltage circuit is grounded before touching the wire terminals Refer to the Gaylord ClearAir Technical Manual for complete operation maintenance instructions Cell Removal This cell weighs more than 52 lbs 24kg Handle with care when removing for cleaning and servicing When...

Page 50: ...UITABLE FOR USE WITH CONTROL MODEL NO SMOKE POLLUTION CONTROL UNIT VOLTS PHASE HERTZ AMPS MIN CIRCUIT AMPACITY MAX FUSE SIZE AMPS MAX BREAKER SIZE AMPS FLA CAUTION THEELECTROSTATICCELLSSHOULDBEINSPECTEDFREQUENT LY TO ENSURE THAT COLLECTED GREASE IS BEING REMOVED BY THE WASHING SYSTEM REFER TO THE TECHNICAL MANUAL FOR SPECIFIC INSTRUCTIONS GAYLORD INDUSTRIES INC FOR NAME OF THE NEAREST SERVICE AGEN...

Page 51: ...y Contacts for Exhaust Fan Remote Control Center Open Closed Open Open Closed A1 A2 N O Dry Contacts for Interface to Building Fire Alarm Monitor System Open Open Open Closed Closed Q1 Q2 N C Dry Contacts for Interface to Fire System Fuel Shutoff Control Closed Closed Closed Open Open FS Input from Remote Fire Switch 0 VAC 0 VAC 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC 0 VAC 0 V...

Page 52: ...6 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 30 Output to Wash Solenoid Valve 7 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 31 Output to Wash Solenoid Valve 8 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 32 Output to Wash Solenoid Valve 9 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 33 Output to Wash Solenoid Valve 10 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 34 Output to Wash Solenoid Valve 11 0 VAC 0 VAC 120 VAC 120 VAC 120 VAC 35 Ou...

Page 53: ...53 C 6000 ESP INTERNAL WIRING DIAGRAM ...

Page 54: ...the fan run signal This can be accomplished by connecting a set of N O voltage free contacts that close when the fan should be on and open when the fan should be off to terminals 21 and 24 in the C 6000 ESP control panel This will not Initiate the wash mode when the contacts open This option should be used in conjunc tion with option 4 Start wash signal from a remote location If the wash must star...

Page 55: ...olenoid 1 should be open Wash Solenoid 1 1 On during an Internal or External Fire Mode On during Cool Down Cycle Alarm Fire Mode 2 On when Detergent Pump Local should be on Detergent Pump Local 3 On when Exhaust Fan should be on Exhaust Fan 4 On when Supply Fan should be on Supply Fan 5 On when damper is in Wash position or while damper is moving to Wash position Damper Drive Signal to Wash Positi...

Page 56: ...56 RSPC ESP DRAIN ...

Page 57: ...57 SPRAY ODOR WIRING ...

Page 58: ...E LC Low Odor Control Chemical Output LC1 Low Odor Control Hot 34 Fused Supply to Spray Odor Heater 35 Neutral for Spray Odor 36 Spray Odor Power 0 VAC 120 VAC 0 VAC 0 VAC 0 VAC C Compressor Power 0 VAC 0 VAC 120 VAC 0 VAC 0 VAC H Heater Power 0 VAC 0 VAC 0 VAC 24 VAC 0 VAC 120 VAC when Chemical is Low 120 VAC 120 VAC Common ...

Page 59: ...59 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 19 18 17 16 15 MODEL C 6000 ESP S SERIES CONTROL 1 3 TRANSFORMERS ...

Page 60: ... Relay SPDT CR12 Remote Low Detergent 11399 Socket SPDT 11413 15 Fuse F6 6 Amp Transformer Secondary 19020 BUSS AGC 6 16 Fuse F1 2 Amp 24VDC Power Supply 13062 BUSS AGC 2 17 Fuse F2 4 Amp PLC 120 VAC 10039 BUSS AGC 4 18 Fuse F3 1 Amp Supply Fan Mag Starter 19027 BUSS MDL 1 19 Fuse F4 1 Amp Exhaust Fan Mag Starter 19027 BUSS MDL 1 Fuse F5 2 Amp C 6000 10 Trans Primary 13062 BUSS AGC 2 Fuse F5 2 Amp...

Page 61: ...61 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 MODEL C 6000 ESP S SERIES CONTROL 4 OR MORE TRANSFORMERS ...

Page 62: ... BUSS MDL 1 15 Fuse F4 1 Amp Exhaust Fan Mag Starter 19027 BUSS MDL 1 Fuse F5 2 Amp C 6000 10 Trans Primary 13062 BUSS AGC 2 Fuse F5 2 Amp C 6000 20 Trans Primary 10039 BUSS AGC 4 Control Relay SPDT CR9 ESP Fire Signal 11399 Socket SPDT 11413 Control Relay SPDT CR10 ESP Transformer Power 11399 Socket SPDT 11413 19 Contactor CR11 Damper Actuator Output 16633 Control Relay SPDT CR12 Remote Low Deter...

Page 63: ...h 12798 High Voltage Transformer Power Supply 1 2 12405 High Voltage Transformer Power Supply 3 4 16514 7 Cooling Fan 30424 8 Terminal Blocks 16238 9 Disconnect Switch Varies 10 3 Fuse Fuse Holder Varies 11 Fuses Varies 12 Motor Starter Varies 13 Overload Relay Varies 14 High Voltage Light Green NOT SHOWN 12512 NOTES See Unit Specific wiring diagram for sizes and part numbers 6 1 to 8 depending on...

Page 64: ...framework only Do not touch the plates as they could be damaged Cleaning Cell The smoke pollution control cells in this system are made of aluminum Use of a deter gent harmful to aluminum will void the warranty and may cause permanent damage WARNING CELL AND UNIT AIRFLOW DIRECTION MUST MATCH CAUTION SMOKE POLLUTION CONTROL CELL AIRFLOW HighVoltage Be sure power is off and high voltage circuit is g...

Page 65: ...en 12801 Soak Tank 24 cells 19547 1 4 Turn Door Latch 19548 Key for Latch 16547 Lift Turn Latch Access Doors 12301 Screw Latch ESP Power Pack Doors 30167 Debris Screen 30080 Moisture Separators 10879 Vermiculite Gasket 18993 Orange Silicone Gasket 20123 Bulb Seal Gasket for Access Doors Not Illustrated Key Not Illustrated ...

Page 66: ...RSPC ESP STARTUP INSTRUCTIONS that all access panels have been installed in the duct work and all filters or cartridges are in place in the hood Check for proper air volume per hood manufacturers instructions Minimum flow should be the design volume However flows of up to 15 high are acceptable The air flow will drop as the filters become dirty Starting high will assure smoke capture even with fil...

Page 67: ...Yes No FAN SECTION if equipped 1 Verify that the exhaust fan rotates in the proper direction WASH SEQUENCE 1 Push the Start Wash buotton located on the Control Cabinet and check the following a Exhaust fan shut off Yes No b Water turned on Yes No c Detergent pump on Yes No d Any RSPC unit leaks Yes No e Drains free and clear Yes No f Cleaning cycle length _________Minutes g Delay cycle length ____...

Page 68: ...INTENTIONALLY LEFT BLANK ...

Page 69: ...ACH OF THIS WAR RANTY All replacement parts furnished under this warranty shall be F O B Gaylord Industries Tualatin Oregon The owner shall pay the necessary freight delivery charges and nec essary labor for removal and installation of parts and any federal state or local taxes SPECIFIC ITEMS NOT COVERED BY THIS WARRANTY 1 Fan belts if equipped with an exhaust fan 2 Pre filters bag filters final f...

Page 70: ...G AND SERVICE FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY VISIT OUR WEB SITE WWW GAYLORDUSA COM OR CONTACT US AT GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A Phone 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY ...

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