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SAFETY INSTRUCTIONS

The mandatory safety measures that must be taken for the safe use of the machine are listed below. The

symbols and signs that appear in the various sections of the manual show the required qualifications of the

persons assigned to specific tasks and the corresponding risk level. The plant manager is personally responsible

for training appropriately qualified personnel assigned to a specific task.

Safety measures

The space around the machine and associated equipment must be well lit, clear and clean.

• The personnel assigned to operate the machine must be physically fit and mentally stable and wear appropriate

clothing (anti-slip safety shoes, tight-fitting buttoned sleeves, gloves, mask and goggles appropriate to the needs of

the assigned activity). It is strictly forbidden to wear loose-fitting clothing, materials or accessories (ties, torn clothing,

open jackets, loose pieces of material, etc.) to prevent the risk of pinching.

Note: This machine must not be operated by persons with electronic implants (eg cardiac pacemakers), nor should

these persons intervene in the machine functions.

• It is necessary to take into account the maximum kneadable amount of dough for the machine, which may vary

depending on the percentage of ingredients used.

• Before performing maintenance and cleaning, personnel assigned to the task must turn off the main switch and

disconnect the machine from the power supply to ensure that the machine's electrical panel and power cord are

safely disconnected from the main power supply for the duration of the action without the risk of re-energizing.

• The service technician must wear protective clothing suitable for carrying out the task. The clothing must provide

protection against organic, chemical, biological, mechanical and / or electrical hazards.

• When working with the machine, it is always necessary to observe the safety warnings and signs on the machine

itself, within the working environment and on the products used, which may, for example, indicate the following:

-electric, mechanical or thermal risks

Risk of slipping on wet or greasy surfaces

-Risk of allergies to substances or irritations resulting from products used during the production process or cleaning

operations.

Failure to observe the safety warnings and signs may result in minor or major injury.

Safety devices

The machine is equipped with safety devices that protect both the operator and the machine itself. Under no

circumstances may these be removed, manipulated or altered in any way. It is necessary to regularly check

their functionality.

• Main switch (external): When switched off, it interrupts the power supply of the machine and thus allows the

absolutely safe execution of maintenance measures.

• Thermal overload switch (internal): Disconnects the power supply to the motor in case of electrical overload.

• Emergency stop switch (external): Disconnects the power supply to the machine, thus guaranteeing complete

safety of machine and operator.

• Fixed protective covers (external): All fixed covers (fastened with screws or mechanical blocks) protect against

heat and must not be removed. An exception to this is the performance of maintenance by suitably qualified

personnel, which must be performed in the specified manner and in accordance with safety standards in force. After

all maintenance, all protective covers must be correctly repositioned and securely fastened before the machine is

returned to service.

• Mobile bowl protection cover (external): Opening the mobile bowl protection cover activates the microswitches,

which interrupt the machine's functions and allow it to continue operation only when the mobile protection cover is

closed again.

Note: When one of the security systems is activated, it will not take more than 4 seconds for the spiral and

bowl to stop spinning. This time interval is based on the inertia. An immediate stop would cause mechanical

stress and fatigue fractures.

Summary of Contents for STMF120

Page 1: ...1 GGM Gastro International GmbH Weinerpark 16 48607 Ochtrup www ggmgastro com Tel 49 0 2553 72 200 Fax 49 0 2553 72 20 200 E Mail info ggmgastro com Spiral Mixer STMF USER MANUAL...

Page 2: ...esponsibility that the device Designation Spiral Mixer Model STMF Serial number Construction year to which refers with the CE 2014 35 CE Low Voltage Directive 2014 30 CE Electromagnetic Compatibility...

Page 3: ...NE AND ITS USE 10 6 MAINTAINING THE MACHINE 11 7 UNPACKING THE MACHINE 12 8 HANDLING THE MACHINE 13 9 INSTALLING THE MACHINE AND POSITIONING THE OPERATOR 14 10 ELECTRICAL SYSTEM 16 11 CLEANING THE MAC...

Page 4: ...life of the machine and passed on to potential subsequent users The instructions include all instructions necessary for the transport installation commissioning use maintenance and disposal of the mac...

Page 5: ...and understood this manual for the purpose of using and maintaining the machine ELECTRICAL ENGINEER TECHNICIAN SERVICE A person in good health with an electrical engineering qualification who must hav...

Page 6: ...Serial number year Voltage frequency and number of phases total power consumption kW Max Flour The electrical characteristics voltage frequency number of phases and power consumption are given in this...

Page 7: ...to observe the safety warnings and signs on the machine itself within the working environment and on the products used which may for example indicate the following electric mechanical or thermal risk...

Page 8: ...ing a work cycle Remove the contents of the bowl completely Turn off the main power switch and disconnect the machine from the power supply to ensure that the machine s electrical panel and power cord...

Page 9: ...ly to ensure that the machine s electrical panel and power cord are safely isolated from the main power supply for the entire duration of the action without the risk of re energizing the power supply...

Page 10: ...ed shaft mounted on a ball bearing flange The spiral mixes and refines the ingredients by their shape and movement by pushing them against the column and sides of the bowl Due to its movement the bowl...

Page 11: ...t The ambient temperature must be between 20 and 40 C the humidity must not exceed 90 Storage of the unpacked machine If the machine has already been unpacked it must be lifted off the ground attached...

Page 12: ...packed in a wooden crate The information regarding the gross weight is on the outside of the packaging To unpack the machine it is first necessary to remove the outer packaging material then the two v...

Page 13: ...spond to the center of the packaged machine Before lifting the packaged machine make sure that the ends of the forks protrude from the pallet When moving the machine keep it near the ground Make sure...

Page 14: ...rage and manufacture of food products Furthermore it is necessary to comply with the following operating conditions No ventilation during filling with ingredients and during the start up phase of the...

Page 15: ...al level changes Once the machine has been correctly positioned at the selected location it must be stabilized by simply adjusting the leveling feet C on the ground until the front rotating wheel s B...

Page 16: ...the motor An incorrect connection will damage the machine and void the warranty Connect the power cable D to a power outlet that has all the required characteristics as specified in the machine specif...

Page 17: ...dden to use cleaning items that can scratch or damage the machine Cleaning the inside of the bowl and mixing tools Remove any dough residue with a suitable tool that will not scratch or damage the inn...

Page 18: ...aised while the machine is in operation the machine will stop It is therefore necessary to close the mobile bowl cover and restart the machine to complete the cycle Add small amounts of ingredients to...

Page 19: ...the machine The timers automatically stop the work cycle and thus the machine as soon as a programmed time has elapsed The machine can be stopped at any time by pressing the STOP EMERGENCY button Nev...

Page 20: ...to be carried out ART d daily O Observation Visual inspection eg check the correct function of the alarm lamps LED E Execution An action is necessary to check the reaction eg the machine must stop whe...

Page 21: ...the following components motor protection devices electric motors connections between the control panel and the control panel grounding Switch on the machine and check the behavior of the components d...

Page 22: ...the machine and check it completely also external and correct functioning Check the gear parts completely a The drive belts must be replaced when they begin to fraze or under heavy tension and before...

Page 23: ...smoothly during a work cycle It is mandatory to wear protective clothing suitable for carrying out the tasks Shut down the machine and disconnect it from the power supply before taking any action on t...

Page 24: ...nnections 4 Replace the light 5 Release the emergency stop button by turning it clockwise When the start button is pressed the machine will not turn on 1 The mobile bowl cover is open 2 There is a fau...

Page 25: ...eel parts Forming processes rolling and drawing steel profiles welding turning Disassembly and disposal of the machine The buyer is directly responsible for decommissioning the machine Dismantling of...

Page 26: ...tity of required spare parts For additional information on the operation of the machine please contact the manufacturer All the controls needed to operate this machine model are located on the control...

Page 27: ...twisting the spiral even when the mobile bowl protection cover is open The bowl rotates counterclockwise in the same direction as the spiral The button moves the dough to the front of the machine to...

Page 28: ...timer starts to expire In this setting the machine will operate for the duration of the set time and at the speed associated with the corresponding knob first gear for the left knob and second gear f...

Page 29: ...p for this timer Press the II button on the control panel to start second gear operation to complete the kneading process The bowl rotates counterclockwise in the same direction of rotation as the spi...

Page 30: ...r will automatically start in second gear when the time set on the first gear dial has expired Then the Count LED on the second gear dial will light up and flash The mixer automatically stops when the...

Page 31: ...5 2 kW 3 7 7 5 kW Power of the bowl motor 0 55 kW 0 55 kW 0 55 kW Number of speed 2 2 2 Voltage 380 V 380 V 380 V Frequency 50 Hz 50 Hz 50 Hz Phase 3 3 3 ATTENTION These mixers are only suitable for...

Page 32: ...0 STMF80 STMF120 WOODEN CRATE A B H cm Gross wight kg A B H cm Gross wight kg A B H cm Gross wight kg 125 75 166 550 125 75 5 167 590 127 81 170 750 MODEL STMF 160 STMF200 WOODEN CRATE A B H cm Gross...

Page 33: ...33 ANLAGE 3 ELECTRICAL CONNECTION SCHEMES STMF 60 80 MODEL with electromechanical timer SITEC CONNECTION DIAGRAM...

Page 34: ...NNECTION SCHEMES STMF 60 80 MODEL with electromechanical timer SITEC CONTROL DIAGRAM Remark i The technical data are not binding The data can be changed to improve the product ii Drawings and illustra...

Page 35: ...35 Appendix 4 EXPLODED DRAWING STMF 60 120 all 50 Hz MIXERS AND PART LIST EXPLODED DRAWING OF THE MACHINE DESIGN...

Page 36: ...wheel bolts 21 50305038 S S philips screw M6x10 22 50307013 S S flat pad 6 23 50308012 S S spring washer 6 24 41504500 Screw 25 41507000 Back protect guard 26 50304005 Hex nut M8 27 50307005 Flat pad...

Page 37: ...el 57 50303064 S S hex bolt M5x50 58 50307012 Flat washer 5 59 50399021 Sealing strip 60 50405111 View hole cover 61 50303060 S S hex bolt M5x20 62 50307012 S S flat pad 5 63 50402101 Belt tensioner m...

Page 38: ...1 50501072 Motor 2 Flat key 10 3 50405361 Setting board for motor 4 50303050 BoltsM12x120 5 50304007 Hex nut M12 6 41500400 Adjust seat 7 50307007 Flat pad 12 8 50308007 Spring washer 12 9 50303047 H...

Page 39: ...wheel 21 50399020 Connecting set 35x60 22 41503400 Clamp plate 23 50301011 Bearing 6209 24 50303042 Hex bolt M12x30 25 50307007 Flat pad 12 26 50308007 Spring washer 12 27 41500800 Main shaft seat 28...

Page 40: ...0405039 Clamp plate 28 10 5 9 41502300 Short stem 10 41502400 Long stem 11 50405104 Stem support 12 Flat key 6x40 13 50501071 Motor 14 41502800 Belt wheel of bowl moter 15 50305074 Socket head cap scr...

Page 41: ...3300 Clamp plate 39 50303029 Hex bolt M10x20 40 50307017 Clamp plate 28 10 5 41 41503500 Shaft seat axis 42 41500700 Main shaft belt wheel 43 50304013 Nut M20 44 50303042 Hex bolt M12x30 45 50303082 S...

Page 42: ...WING OF BOWL COVER STAINLESS STEEL GRILLE NO CODE PART NAME 1 50405124 Plate 2 41506000 Switch block wheel 3 50305069 Switch block wheel M6x16 4 41506100 Front protect guard 5 41506200 Pin 6 50306053...

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