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3.6.1.2 Forced fresh air/zero calibration 

If a fresh air/zero calibration fails in an 
atmosphere known to be fresh, the ToxiPro 
can be forced to fresh air calibrate as follows. 
1.  Follow instructions 1 and 2 in section 3.3 

to begin the fresh air/zero calibration 
sequence. 

2.  As soon as the alternating right and left 

0’s are shown on the screen, press and 
hold the MODE button. 

  

 

 

3.  The forced fresh air/zero calibration is 

complete when the instrument emits three 
short beeps and then moves on to the 
span calibration procedure. 

  Performing the forced 

fresh air calibration in a contaminated 
atmosphere will lead to inaccurate and 
potentially dangerous readings.

 

3.6.2  Span calibration failure 

The ToxiPro is designed to recognize two 
distinct types of span calibration failures: 
failures that occur due to sensor response 
outside the sensor’s normal range for 
calibration and failures that occur when the 
instrument fails to recognize any calibration 
gas whatsoever. 

3.6.2.1 Sensor out of range (no CAL) 

If the instrument recognizes calibration gas, 
but the sensor response is not within the 
range to calibrate the instrument, span 
calibration will fail and the “no” and “CAL” 
screens will be alternately displayed. 

  

  

 

After displaying “no” and “CAL” three times, 
the instrument will return to the current gas 
readings screen and the warning symbol and 
the calibration bottle icon 
will be shown, which 
signifies that the 
instrument failed the last 
attempt to span calibrate.   

Note:  If the Calibration 
Due Lockout is enabled, the ToxiPro will 
turn itself off following a failed calibration 
attempt. 

3.6.2.2 No gas 

In the case of a span calibration failure in 
which calibration gas is not detected, the “no” 
and “GAS” screens will be alternately 

displayed as shown below with the calibration 
bottle icon highlighted. 

  

    

 

When the instrument returns to the current 
gas readings screen, the 
warning symbol and the 
calibration bottle icon will 
be shown, which 
signifies that the last 
attempt to span calibrate 
the instrument has failed.

 

Note:  If the Calibration Due Lockout is 
enabled, the ToxiPro will turn itself off 
following a failed calibration attempt. 

3.6.2.3 Causes for span cal failure  

Span calibration failures can be caused by: 
1.  Expired calibration gas. 
2.  Calibration gas whose concentration fails 

to match the concentration expected by 
the instrument. 

3.  Inappropriate regulator.  The ToxiPro 

must be calibrated using a 1.0 liter/minute 
fixed flow regulator. 

4. Sensor 

failure. 

3.7 

Fresh air/zero calibration in a 

contaminated atmosphere 

To perform a fresh air calibration in a 
contaminated atmosphere, it is necessary to 
use special calibration gas, whose 
composition is identical to that of fresh air.  
Sperian Instrumentation offers the “Zero Air” 
calibration gas cylinder as part number 54-
9039, which contains 0 PPM toxic gas and 
20.9% oxygen. 
1.  Apply “Zero Air” calibration gas to the 

instrument as shown above in figure 3.4 
for at least 15 seconds or until the 
readings fully stabilize. 

2.  Perform the fresh air/zero calibration 

procedure as described in section 3.3 
while continuing to flow gas to the sensor. 

3.  Once the fresh air/zero calibration is 

complete, disconnect the calibration 
assembly.  If the ToxiPro is equipped with 
a toxic gas sensor, proceed to the span 
calibration procedure if necessary as 
described in section 3.5.

 

4. Maintenance 

4.1 Replacing 

batteries 

 Removal or 

replacement of the lithium battery in 
potentially combustible atmospheres may 

Summary of Contents for ToxiPro

Page 1: ...ToxiPro S ing le G as Detec tor R eferenc e M anual GasTech Australia Pty Ltd 24 Baretta Rd Wangara Western Australia 6065 Tel 1800 999 902 Fax 1800 999 903 http www gastech com au ...

Page 2: ...E INSTRUCTIONS IN THIS REFERENCE MANUAL BE READ FULLY UNDERSTOOD AND FOLLOWED ToxiPro Reference Manual Sperian Instrumentation Part Number 13 264 Version 2 01 Copyright 2008 by Sperian Protection Instrumentation LLC Middletown Connecticut 06457 All rights reserved No page or part of this operation manual may be reproduced in any form without written permission of the copyright owner shown above Sp...

Page 3: ...kout 8 2 2 Backlight 8 2 3 Functions 8 2 4 Calibration and bump test due notices 8 2 5 Low battery alarms 9 2 6 Turning the ToxiPro off 9 2 7 Always On Mode 9 2 7 1 Turning Off in Always On Mode 9 2 8 Sampling 9 2 8 1 Sample draw kit usage 9 3 Calibration 10 3 1 Verification of accuracy 10 3 1 1 Verifying accuracy and response ToxiPro O2 10 3 1 2 Verifying accuracy ToxiPro with toxic gas sensor 10...

Page 4: ...erian Instrumentation Warranty Gas Detection Products 18 Operating Temperature Range The safe operating temperature range of the gas detector is printed on the back label of the instrument Use of Sperian Gas Detectors outside of the instrument s specified operating temperature range may result in inaccurate and potentially dangerous readings Certifications The ToxiPro carries the following certifi...

Page 5: ...accurate and potentially dangerous readings The ToxiPro O2 should be periodically calibrated in fresh air 5 A sensor that cannot be calibrated or is found to be out of tolerance must be replaced immediately An instrument equipped with a toxic gas sensor that fails calibration may not be used until testing with known concentration test gas determines that accuracy has been restored and the instrume...

Page 6: ... B 1 2 2 ToxiPro O2 sensor ranges The oxygen sensor used in the ToxiPro O2 has a range of 0 30 by volume 1 2 3 ToxiPro O2 warm up phase The ToxiPro O2 requires a one time 15 minute warm up phase prior to initial activation See section 2 1 for further details 1 3 Alarm and warning logic 1 3 1 Gas alarms ToxiPro gas alarms are user adjustable and may be set anywhere within the range of the specific ...

Page 7: ...n A built in manually activated backlight allows the display to be read even in low light conditions Visual alarm LED IrDA port A bright red LED Light Emitting Diode alarm light provides a visual indication of the alarm state The LED also functions as the IrDA port MODE button The large push button on the front of the instrument is called the MODE button The MODE button is used to turn the ToxiPro...

Page 8: ...hat the 6 digit serial number can not fit on a single screen so it is shown on two screens In this case the instrument serial number is 481098 Datalogging versions will then show the dL screen Once the sensor is recognized the instrument will display the sensor type The warning alarm level will then be displayed followed by the danger alarm level During the display of the warning alarm level the L...

Page 9: ...the MAX screen press the MODE button to view the time screen A dot below the colon between the hours and the minutes digits indicates afternoon evening hours pm 10 45 am 10 45 pm If the STEL Short Term Exposure Limit alarm is enabled press the MODE button once to view the STEL reading The STEL value displayed represents the average value of the instrument readings for the target gas for the most r...

Page 10: ...re Note The ToxiPro must be turned off to replace the battery See section 2 7 1 2 7 1 Turning Off in Always On Mode BioTrak software must be used to turn the ToxiPro off when it is in Always on Mode BioTrak is available at http www biodownloads com 1 Open BioTrak and select ToxiPro 2 Select Configure in the software 3 Hold the MODE button down for about 10 seconds until IrDA is shown and establish...

Page 11: ...ds then slowly exhale directly onto the face of the sensor in the same way you would to fog up a piece of glass If the descending oxygen alarm is set to 19 5 the instrument should go into alarm after a few seconds 3 1 2 Verifying accuracy ToxiPro with toxic gas sensor Verification of accuracy is a two step procedure for ToxiPro instruments equipped with a toxic gas sensor Step one is to take the T...

Page 12: ... between the following two screens 3 For instruments equipped with a toxic gas sensor the fresh air zero calibration is complete when the instrument begins a second 5 second countdown for the span calibration If span calibration is not required allow the countdown to reach 0 without pressing the MODE button For further instructions concerning the span calibration of toxic sensor equipped models pr...

Page 13: ...ibration is fully automatic from this point on Once the instrument successfully completes the span calibration it will emit three short beeps and display the maximum span calibration adjustment value for two seconds Note The maximum span calibration adjustment value shown is an indication of the relative health of the sensor As a sensor loses sensitivity the maximum adjustment level will approach ...

Page 14: ...an calibration failure in which calibration gas is not detected the no and GAS screens will be alternately displayed as shown below with the calibration bottle icon highlighted When the instrument returns to the current gas readings screen the warning symbol and the calibration bottle icon will be shown which signifies that the last attempt to span calibrate the instrument has failed Note If the C...

Page 15: ...utomatically restart with the hours digits blinking The next five steps describe programming the time and date 7 Press and release the MODE button to advance the setting by one Hold the MODE button down to scroll rapidly Afternoon and evening hours are differentiated by a dot below the colon on the display 10 a m 10 p m Once the appropriate hour setting is shown wait 5 seconds and the minutes sett...

Page 16: ... instrument functionality 4 4 Storage ToxiPro detectors may be stored for long periods in a fresh air environment at temperatures between 10 C 50 F and 30 C 86 F 5 PC Instrument Communications 5 1 Event logging Each ToxiPro includes a built in event logger that stores instrument readings during alarm conditions calibration values and other data BioTrak software and an IrDA port are necessary to do...

Page 17: ... 50 150 0 2 n d n d 0 Nitrogen Dioxide NO2 5 8 1 0 100 90 270 0 n d n d 0 n d n d Chlorine Cl2 specific 0 3 0 n d 12 100 20 0 0 0 0 0 0 Chlorine Dioxide ClO2 specific 0 25 0 n d n d 60 100 0 0 0 n d 0 0 Ammonia NH3 54 47 21 0 5 0 n d 0 0 n d 0 0 0 100 0 0 Phosphine PH3 0 5 25 20 n d 0 1 n d n d n d 1 0 5 Hydrogen Cyanide HCN 0 5 350 160 5 100 20 60 0 1 100 65 5 50 n d n d no data undetermined posi...

Page 18: ...mmends the following procedure to establish a safe and prudent accuracy check schedule for your Sperian instruments 1 During a period of initial use of at least 10 days in the intended atmosphere check the sensor response daily to be sure there is nothing in the atmosphere that is poisoning the sensor s The period of initial use must be of sufficient duration to ensure that the sensors are exposed...

Page 19: ... is in service ToxiPro MultiPro 2 years from date of purchase ToxiLtd 2 years after activation or 2 years after the Must Be Activated By date whichever comes first Toxi3Ltd 3 years after activation or 3 years after the Must Be Activated By date whichever comes first Mighty Tox 2 Prorated credit is given towards repair or purchase of a new unit of the same type 0 6 months of use 100 credit 6 12 mon...

Page 20: ...xiPro c UL Version ATEX CQST Version IECEx Version Type O2 H2S SO2 CO CO H CO NH3 Cl2 ClO2 NO2 HCN PH3 SO2 Hi Software Version _____ Vibrating Motor Datalogging Belt Clip Serial Number ____________ MFG Date ...

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