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5

1. Overview 

The ToxiPro is a single sensor gas detector 
that can be configured to detect either oxygen 
(O

2

) or one of a variety of toxic gases.  The 

ToxiPro’s sensor type is shown on the front of 
the instrument and is also shown on the 
display during the start up sequence.  The 
ToxiPro includes numerous features designed 
to meet specific user requirements. 

Note:  Early production runs of the oxygen 
version of the ToxiPro were referred to as 
the “OxyPro”.  The instructions contained 
in this manual that refer to the ToxiPro 
oxygen (O

2

) are also valid for the OxyPro 

with similar instrument firmware. 

1.1 

Methods of sampling 

The ToxiPro may be used in diffusion mode, 
or with the manual sample draw kit that is 
available separately.  In either mode, the 
atmosphere must reach the sensor for the 
instrument to register a reading.  In diffusion 
mode, the atmosphere reaches the sensor by 
diffusing through the sensor port on the front 
of the instrument.  Normal air movements are 
enough to carry the sample to the sensor.  
During remote sampling, the gas sample is 
drawn into the sensor compartment through 
the probe assembly and a length of tubing.   

See section 2.8 for more details on 
sampling the atmosphere. 

1.2 Sensors 

All versions of the ToxiPro except the O

2

 

model use an electrochemical toxic gas 
sensor.  The ToxiPro O

2

 uses a galvanic 

oxygen sensor.  Both types of sensor have 
been designed to minimize the effects of 
common interfering gases.  These sensors 
provide accurate, dependable readings for 
gases commonly encountered in industrial 
applications.   
A sensor cross sensitivity chart is provided in 
Appendix A at the back of this manual. 

1.2.1  ToxiPro sensor ranges 

Specific toxic sensor ranges and resolutions 
are provided in the sensor replacement chart 
in Appendix B. 

1.2.2 ToxiPro 

O

2

 sensor ranges 

The oxygen sensor used in the ToxiPro O

has a range of 0-30% by volume. 

1.2.3 ToxiPro 

O

2

 warm-up phase 

The ToxiPro O

2

 requires a one-time, 15-

minute warm-up phase prior to initial 
activation.  See section 2.1 for further details. 

1.3 

Alarm and warning logic 

1.3.1 Gas 

alarms 

ToxiPro gas alarms are user-adjustable and 
may be set anywhere within the range of the 
specific sensor.  When an alarm set point is 
exceeded a loud audible alarm sounds, and 
the bright red LED alarm light flashes. 
Two oxygen alarm set points have been 
provided for ToxiPro O

2

 instruments.  The 

danger alarm is sounded for oxygen 
deficiency and the warning alarm is sounded 
for oxygen enrichment. 
ToxiPro instruments equipped with a toxic gas 
sensor have up to four alarm set points: 
Warning, Danger, TWA (Time Weighted 
Average) (if enabled) and STEL (Short Term 
Exposure Limit) (if enabled). 

Note: In the standard ToxiPro 
configuration with toxic gas sensors, the 
STEL and TWA alarms are not enabled.  
The STEL and TWA alarms may be 
enabled at the factory or through BioTrak 
software.  Call Sperian Instrumentation for 
more details. 

1.3.2  Calibration and bump test due 

notices 

The ToxiPro includes bump test and 
calibration due notices. 

For more information on the calibration 
due notices, see section 2.4 below. 

1.3.3  Low battery alarms 

The ToxiPro is designed with two battery 
warning alarms that are activated when the 
battery voltage is reduced to specific levels. 

For more details on the battery alarm, see 
section 2.5 below. 

1.3.4  Missing sensor during startup 

If the ToxiPro fails to 
detect a sensor during 
startup, it will show “F 1” 
with the caution symbol 
and then shut itself off.  
For more details, see section 2.1. 

1.3.5 Corrupt 

memory 

The ToxiPro continuously 
monitors its onboard 
memory.  If the instrument 
determines that the 
memory is corrupt, it will 
display “F 4” and proceed to shut itself off.   
If “F 4” is displayed, contact Sperian 
Instrumentation for further details. 

Summary of Contents for ToxiPro

Page 1: ...ToxiPro S ing le G as Detec tor R eferenc e M anual GasTech Australia Pty Ltd 24 Baretta Rd Wangara Western Australia 6065 Tel 1800 999 902 Fax 1800 999 903 http www gastech com au ...

Page 2: ...E INSTRUCTIONS IN THIS REFERENCE MANUAL BE READ FULLY UNDERSTOOD AND FOLLOWED ToxiPro Reference Manual Sperian Instrumentation Part Number 13 264 Version 2 01 Copyright 2008 by Sperian Protection Instrumentation LLC Middletown Connecticut 06457 All rights reserved No page or part of this operation manual may be reproduced in any form without written permission of the copyright owner shown above Sp...

Page 3: ...kout 8 2 2 Backlight 8 2 3 Functions 8 2 4 Calibration and bump test due notices 8 2 5 Low battery alarms 9 2 6 Turning the ToxiPro off 9 2 7 Always On Mode 9 2 7 1 Turning Off in Always On Mode 9 2 8 Sampling 9 2 8 1 Sample draw kit usage 9 3 Calibration 10 3 1 Verification of accuracy 10 3 1 1 Verifying accuracy and response ToxiPro O2 10 3 1 2 Verifying accuracy ToxiPro with toxic gas sensor 10...

Page 4: ...erian Instrumentation Warranty Gas Detection Products 18 Operating Temperature Range The safe operating temperature range of the gas detector is printed on the back label of the instrument Use of Sperian Gas Detectors outside of the instrument s specified operating temperature range may result in inaccurate and potentially dangerous readings Certifications The ToxiPro carries the following certifi...

Page 5: ...accurate and potentially dangerous readings The ToxiPro O2 should be periodically calibrated in fresh air 5 A sensor that cannot be calibrated or is found to be out of tolerance must be replaced immediately An instrument equipped with a toxic gas sensor that fails calibration may not be used until testing with known concentration test gas determines that accuracy has been restored and the instrume...

Page 6: ... B 1 2 2 ToxiPro O2 sensor ranges The oxygen sensor used in the ToxiPro O2 has a range of 0 30 by volume 1 2 3 ToxiPro O2 warm up phase The ToxiPro O2 requires a one time 15 minute warm up phase prior to initial activation See section 2 1 for further details 1 3 Alarm and warning logic 1 3 1 Gas alarms ToxiPro gas alarms are user adjustable and may be set anywhere within the range of the specific ...

Page 7: ...n A built in manually activated backlight allows the display to be read even in low light conditions Visual alarm LED IrDA port A bright red LED Light Emitting Diode alarm light provides a visual indication of the alarm state The LED also functions as the IrDA port MODE button The large push button on the front of the instrument is called the MODE button The MODE button is used to turn the ToxiPro...

Page 8: ...hat the 6 digit serial number can not fit on a single screen so it is shown on two screens In this case the instrument serial number is 481098 Datalogging versions will then show the dL screen Once the sensor is recognized the instrument will display the sensor type The warning alarm level will then be displayed followed by the danger alarm level During the display of the warning alarm level the L...

Page 9: ...the MAX screen press the MODE button to view the time screen A dot below the colon between the hours and the minutes digits indicates afternoon evening hours pm 10 45 am 10 45 pm If the STEL Short Term Exposure Limit alarm is enabled press the MODE button once to view the STEL reading The STEL value displayed represents the average value of the instrument readings for the target gas for the most r...

Page 10: ...re Note The ToxiPro must be turned off to replace the battery See section 2 7 1 2 7 1 Turning Off in Always On Mode BioTrak software must be used to turn the ToxiPro off when it is in Always on Mode BioTrak is available at http www biodownloads com 1 Open BioTrak and select ToxiPro 2 Select Configure in the software 3 Hold the MODE button down for about 10 seconds until IrDA is shown and establish...

Page 11: ...ds then slowly exhale directly onto the face of the sensor in the same way you would to fog up a piece of glass If the descending oxygen alarm is set to 19 5 the instrument should go into alarm after a few seconds 3 1 2 Verifying accuracy ToxiPro with toxic gas sensor Verification of accuracy is a two step procedure for ToxiPro instruments equipped with a toxic gas sensor Step one is to take the T...

Page 12: ... between the following two screens 3 For instruments equipped with a toxic gas sensor the fresh air zero calibration is complete when the instrument begins a second 5 second countdown for the span calibration If span calibration is not required allow the countdown to reach 0 without pressing the MODE button For further instructions concerning the span calibration of toxic sensor equipped models pr...

Page 13: ...ibration is fully automatic from this point on Once the instrument successfully completes the span calibration it will emit three short beeps and display the maximum span calibration adjustment value for two seconds Note The maximum span calibration adjustment value shown is an indication of the relative health of the sensor As a sensor loses sensitivity the maximum adjustment level will approach ...

Page 14: ...an calibration failure in which calibration gas is not detected the no and GAS screens will be alternately displayed as shown below with the calibration bottle icon highlighted When the instrument returns to the current gas readings screen the warning symbol and the calibration bottle icon will be shown which signifies that the last attempt to span calibrate the instrument has failed Note If the C...

Page 15: ...utomatically restart with the hours digits blinking The next five steps describe programming the time and date 7 Press and release the MODE button to advance the setting by one Hold the MODE button down to scroll rapidly Afternoon and evening hours are differentiated by a dot below the colon on the display 10 a m 10 p m Once the appropriate hour setting is shown wait 5 seconds and the minutes sett...

Page 16: ... instrument functionality 4 4 Storage ToxiPro detectors may be stored for long periods in a fresh air environment at temperatures between 10 C 50 F and 30 C 86 F 5 PC Instrument Communications 5 1 Event logging Each ToxiPro includes a built in event logger that stores instrument readings during alarm conditions calibration values and other data BioTrak software and an IrDA port are necessary to do...

Page 17: ... 50 150 0 2 n d n d 0 Nitrogen Dioxide NO2 5 8 1 0 100 90 270 0 n d n d 0 n d n d Chlorine Cl2 specific 0 3 0 n d 12 100 20 0 0 0 0 0 0 Chlorine Dioxide ClO2 specific 0 25 0 n d n d 60 100 0 0 0 n d 0 0 Ammonia NH3 54 47 21 0 5 0 n d 0 0 n d 0 0 0 100 0 0 Phosphine PH3 0 5 25 20 n d 0 1 n d n d n d 1 0 5 Hydrogen Cyanide HCN 0 5 350 160 5 100 20 60 0 1 100 65 5 50 n d n d no data undetermined posi...

Page 18: ...mmends the following procedure to establish a safe and prudent accuracy check schedule for your Sperian instruments 1 During a period of initial use of at least 10 days in the intended atmosphere check the sensor response daily to be sure there is nothing in the atmosphere that is poisoning the sensor s The period of initial use must be of sufficient duration to ensure that the sensors are exposed...

Page 19: ... is in service ToxiPro MultiPro 2 years from date of purchase ToxiLtd 2 years after activation or 2 years after the Must Be Activated By date whichever comes first Toxi3Ltd 3 years after activation or 3 years after the Must Be Activated By date whichever comes first Mighty Tox 2 Prorated credit is given towards repair or purchase of a new unit of the same type 0 6 months of use 100 credit 6 12 mon...

Page 20: ...xiPro c UL Version ATEX CQST Version IECEx Version Type O2 H2S SO2 CO CO H CO NH3 Cl2 ClO2 NO2 HCN PH3 SO2 Hi Software Version _____ Vibrating Motor Datalogging Belt Clip Serial Number ____________ MFG Date ...

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