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MDE-4864B Gasboy® 9820 Pump Interface Kits Installation Instructions · March 2022

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Important Safety Information

Important Safety Information

Notes: 1) Save this Important Safety Information section in a 

readily accessible location.

2) Although DEF is non-flammable, Diesel is flammable. 

Therefore, for DEF cabinets that are attached to Diesel 
dispensers, follow all the notes in this section that 
pertain to flammable fuels.

This section introduces the hazards and safety precautions 
associated with installing, inspecting, maintaining, or servicing 
this product. Before performing any task on this product, read this 
safety information and the applicable sections in this manual, 
where additional hazards and safety precautions for your task will 
be found. Fire, explosion, electrical shock, or pressure release 
could occur and cause death or serious injury, if these safe 
service procedures are not followed. 

Preliminary Precautions

You are working in a potentially dangerous environment of 
flammable fuels, vapors, and high voltage or pressures. Only 
trained or authorized individuals knowledgeable in the related 
procedures should install, inspect, maintain, or service this 
equipment

.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to 
stop all fuel flow to the pump/dispenser and island. Locate the 
switch or circuit breakers that shut off all power to all fueling 
equipment, dispensing devices, and Submerged Turbine Pumps 
(STPs).

 

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or 
the electronics of the dispenser requires total electrical shut off of 
that unit. Understand the function and location of this switch or 
circuit breaker before inspecting, installing, maintaining, or 
servicing Gasboy equipment.

Evacuating, Barricading, and Shutting Off

Any procedure that requires access to the pump/dispenser or 
STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from 

the work area 

• Use of safety tape, cones, or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)

Read the Manual

Read, understand, and follow this manual and any other labels or 
related materials supplied with this equipment. If you do not 
understand a procedure, call the call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 

1-800-444-5529. It is imperative to your safety and the safety of 
others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection 
Association (NFPA) 30A; 

Code for Motor Fuel Dispensing 

Facilities and Repair Garages

, NFPA 70; 

National Electrical Code 

(NEC)

, Occupational Safety and Health Administration (OSHA) 

regulations and federal, state, and local codes. All these 
regulations must be followed. Failure to install, inspect, maintain, 
or service this equipment in accordance with these codes, 
regulations, and standards may lead to legal citations with 
penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on 
your pump/dispenser. Using parts other than genuine Gasboy 
replacement parts could create a safety hazard and violate local 
regulations.

Federal Communications Commission (FCC) Warning

This equipment has been tested and found to comply with the
limits for a Class A digital device pursuant to Part 15 of the FCC 
Rules. These limits are designed to provide reasonable protection 
against harmful interference when the equipment is operated in a 
commercial environment. This equipment generates, uses, and 
can radiate radio frequency energy, and if not installed and used 
in accordance with the instruction manual, may cause harmful 
interference to radio communications. Operation of this 
equipment in a residential area is likely to cause harmful 
interference in which case the user will be required to correct the 
interference at his own expense. Changes or modifications not 
expressly approved by the manufacturer could void the user’s 
authority to operate this equipment.

Safety Symbols and Warning Words

This section provides important information about warning 
symbols and boxes.

Alert Symbol 

 

This safety alert symbol is used in this manual and on 

warning labels to alert you to a precaution which must be followed 
to prevent potential personal safety hazards. Obey safety 
directives that follow this symbol to avoid possible injury or death

.

Signal Words

These signal words used in this manual and on warning labels tell 
you the seriousness of particular safety hazards. The precautions 
below must be followed to prevent death, injury, or damage to the 
equipment:

DANGER

:

 

Alerts you to a hazard or unsafe practice which 

will result in death or serious injury.

WARNING

Alerts you to a hazard or unsafe practice that 

could result in death or serious injury. 

CAUTION

 

with Alert symbol: Designates a hazard or 

unsafe practice which may result in minor injury.

CAUTION

 

without Alert symbol: Designates a hazard or 

unsafe practice which may result in property or equipment 
damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or 
leaking fuels cause vapors. Even filling customer tanks will cause 
potentially dangerous vapors in the vicinity of the dispenser or 
island

.

DEF is non-flammable. Therefore, explosion and fire safety 
warnings do not apply to DEF lines.

The EMERGENCY STOP, ALL STOP, and PUMP 
STOP buttons at the cashier

s station WILL NOT 

shut off electrical power to the pump/dispenser. This 
means that even if you activate these stops, fuel 
may continue to flow uncontrolled. 
You must use the TOTAL ELECTRICAL SHUT-OFF 
in the case of an emergency and not the console

ALL STOP and PUMP STOP or similar keys.

!

WARNING

!

!

!

!

Summary of Contents for 9820

Page 1: ...llation of the kit Flat tip Screwdriver Cross tip Screwdriver Standard Socket set Parts List The following table lists the parts included in the Pump Interface Kits Sr No Description Part Number Quant...

Page 2: ...n and Operation Manual Gasboy Atlas Pumps Dispensers MDE 4652 Atlas 9800 Electronics Field Installation Instructions Gasboy Atlas Pumps Dispensers Abbreviations and Acronyms Term Description DEF Diese...

Page 3: ...lations must be followed Failure to install inspect maintain or service this equipment in accordance with these codes regulations and standards may lead to legal citations with penalties or affect the...

Page 4: ...n IMPORTANT Oxygen may be needed at scene if gasoline has been ingested or inhaled Seek medical advice immediately Lockout Tagout Lockout Tagout covers servicing and maintenance of machines and equipm...

Page 5: ...m Refer to MDE 4567 9120K 9820K Series AST Pumps Installation and Operation Manual and your Fuel Management System Installation Manual before proceeding To install the Gasboy 9820 Pump Interface Kit p...

Page 6: ...Assembly Loosen the Screws Tag the Wires 4 Note down the wiring or tag all the wires that are connected to the terminal blocks Remove all the wires from the terminal blocks 5 If the model 9820 Pump co...

Page 7: ...ed wire in position 1 Secure the terminal block using the 8 32 hardware Figure 4 Installing the Terminal Block Chassis Cable 8 32 Hardware 9 Carefully route the cable and install the connector on P1 o...

Page 8: ...fer to MDE 4652 Atlas 9800 Electronics Field Installation Instructions The table below shows the jumper settings and terminal block positions to connect at the bottom of the register based on the conf...

Page 9: ...puts from a single pulser Figure 5 Dual channel Single hose Pulse out I F REMOTE REGISTER Notes 1 All wiring and conduit runs must conform with all building fire codes all Federal State and Local code...

Page 10: ...and are for identification purposes only Use of these names logos and brands does not imply endorsement 2022 GASBOY 7300 West Friendly Avenue Post Office Box 22087 Greensboro North Carolina 27420 Phon...

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