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Accessory Input

 

 

The  AUXiliary  Terminal  N  accepts  input  signals  from  load 
sharing  units,  auto synchronizers,  and  other  governor  sys-
tem  accessories.  It  is  recommended  that  this  connection 
from  accessories  be  shielded  as  it  is  a  sensitive  input  ter-
minal.

 

 

If the auto synchronizer is used alone, not in conjunction with 
a load sharing module, a 3

 resister should be connected 

between Terminals N and  P. This  is required  to match the 
voltage levels between the speed control unit and the syn-
chronizer.

 

 

When an accessory is connected to Terminal N, the speed 
will decrease and the speed adjustment must be reset.

 

 

When operating in the upper end of the control unit frequen-
cy  range,  a  jumper  wire  or  frequency  trim  control  may  be 
required between Terminals G & J. This  increases the fre-
quency range of the speed control to over 7000 Hz.

 

 

Accessory Supply

 

 

The +10 VDC regulated supply, Terminal P, can be utilized 
to provide power to GAC governor system accessories. Up 
to 20 mA of current can be drawn from this supply. Ground 
reference is Terminal G. Caution: a short circuit on Terminal 
P could damage the speed control unit.

 

 

Table 3 Variable speed range Potentiometer

 

 

Speed Range

 

Potentiometer

 

900 Hz

 

1K

 

 

 

2,400 Hz

 

5K

 

 

 

3,000 Hz

 

10K

 

 

 

3,500 Hz

 

25K

 

 

 

3,700 Hz

 

50K

 

 

 

 

Wide Range Remote Variable Speed Operation

 

 

Simple and effective remote variable speed can be obtained 
with the ESD5550/5570 Series control unit using an external 
potentiometer.

 

 

A single remote speed adjustment potentiometer can be used 
to adjust the engine speed continuously over a specific speed 
range.  Select  the  desired  speed  range  and  corre-sponding 
potentiometer  value.  (Refer  to  Table  3.)  If  the  exact  range 
cannot  be  found,  select  the next  higher  range  poten-tiometer. 
An  additional  fixed  resistor  may  be  placed  across  the 
potentiometer to obtain the exact desired range. Con-nect the 
speed range potentiometer as shown in Diagram 1.

 

 

To maintain engine stability at the minimum speed setting, a 
small  amount  of  droop  can  be  added  turn  the  DROOP 
adjustment  CW.  At  the  maximum speed  setting  the  gover-
nor performance will be near isochronous, regardless of the 
droop adjustment setting.

 

 

Contact  GAC  for  assistance  if  difficulty  is  experienced  in  ob-
taining the desired variable speed governing performance.

 

 

 

Diagram 1 Variable Speed Pot

 

 

 
 
 
 
 
 
 

 

 

cw 

 

 

 

*Select Proper Potentiometer Value from Table 3.

 

 

 

SYSTEM TROUBLESHOOTING

 

 

SYSTEM INOPERATIVE

 

 

If the engine governing system does not function, the fault may be determined by performing the voltage tests described in Steps 1, 2, 3 and 4. [+] and [-] refer to 
meter polarity. Should normal values be indicated as a result of following the troubleshooting steps, the fault may be with actuator or the wiring to

 

 

the actuator. See the actual publication for testing details.

 

 

Steps

 

Terminals

 

Normal Reading

 

Probable Cause of Abnormal Reading

 

1

 

F(+) & E(-)

 

Battery Supply Voltage 12 or

 

1.

 

DC battery power not connected. Check for blown fuse.

 

 

 

24 VDC

 

2.

 

Low battery voltage.

 

 

 

 

3.

 

Wiring error.

 

 

 

 

 

 

2

 

C & D

 

1.0 VAC RMS min., while

 

1.

 

Gap between speed sensor and gear teeth too great. Check gap.

 

 

 

cranking.

 

2.

 

Improper or defective wiring to the speed sensor. Resitance between Terminals C & D

 

 

 

 

should be should be 30 to 1200 

.

 

 

 

 

 

 

3

 

P(+) & G(-)

 

10 VDC, Internal Supply.

 

1.

 

Short on Terminal P. (This will cause a defective unit.)

 

 

 

 

2.

 

Defective Speed Control.

 

 

 

 

 

4

 

F(+) & A(-)

 

1.0 - 2.0 VDC while cranking.

 

1. Speed Adjustment set too low.

 

 

 

 

2. Short/open in actuator wiring.

 

 

 

 

3. Defective speed control.

 

 

 

 

4. Defective actuator. See Actuator Troubleshooting.

 

 

 

 

 

 

 

 

 

 

 

 
 
 

3

 

Summary of Contents for ESD5550 Series

Page 1: ... satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking Before Starting Engine Before starting the engine check and or adjust the POTs switches to the following settings See Table 1 for the fac tory presets Start Engine The speed control unit governed speed setting is factory set at approximately engine idle speed 1000 Hz speed sen sor signal Crank the ...

Page 2: ...L slightly so that the idle speed is returned to the desired level D Stop the engine One of two methods of operation for the ESD5550 5570 may now selected See Table 2 Table 2 Starting Method Method 1 Method 2 Start the engine and accelerate Start the engine and control directly to the operating speed at an idle speed for a period of Gen Sets etc time prior to accelerating to the operating speed Th...

Page 3: ...e Refer to Table 3 If the exact range cannot be found select the next higher range poten tiometer An additional fixed resistor may be placed across the potentiometer to obtain the exact desired range Con nect the speed range potentiometer as shown in Diagram 1 To maintain engine stability at the minimum speed setting a small amount of droop can be added turn the DROOP adjustment CW At the maximum ...

Page 4: ... from mod erate external interfering sources Although it is difficult to predict levels of interference applications that include mag netos solid sate ignition systems radio transmitters voltage regulators or battery chargers should be considered suspect as possible interfering sources If it is suspected that external fields either those that are radiated or conducted are or will affect the govern...

Page 5: ... continuous Speed Drift with Temperature 1 Maximum Idle Adjust CW 60 of set speed Idle Adjust CCW Less than 1200 Hz Crank Termination Adjustment Range 300 2200 Hz Droop Range 1 5 regulation Droop Adj Max K L Jumpered 400 Hz 75 Hz per 1 0 A change Droop Adj Min K L Jumpered 15 Hz 6 Hz per 1 0 A change Speed Trim Range 200 Hz Remote Variable Speed Range 500 7 5 Hz or any part thereof Speed Switch Ad...

Page 6: ...OP COMPENSATION ENGINE SPEED CONTROL JUMPER COMPONENT WHEN INSTALLING OR SERVICING REFER TO PRODUCT PUBLICATION PICK UP IDLE 10V ACTUATOR BATTERY AUX OUTPUT A B C D E F G H J K L M N P OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE ACTUATOR MAGNETIC CW PICK UP _ SPEED TRIM CONTROL 5K S1 BATTERY FUSE 15A MAX ACCESSORY POWER SUPPLY ACCESSORY INPUT ADD JUMPER FOR 12V BATTERY OR ACTUATOR CURRE...

Page 7: ...ROOP COMPONENT WHEN INSTALLING OR SERVICING REFER TO PRODUCT PUBLICATION PICK UP IDLE 10V ACTUATOR BATTERY AUX OUTPUT A B C D E F G H J K L M N P DEAD TIME COMPENSATION JUMPER OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE ACTUATOR MAGNETIC CW PICK UP _ SPEED TRIM CONTROL 5K BATTERY FUSE 15A MAX ACCESSORY POWER SUPPLY ACCESSORY INPUT ADD JUMPER FOR 12V BATTERY OR ACTUATOR CURRENTS ABOVE 5A...

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