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Diagram  1.  Again,  readjust  the  GAIN  and  STABILITY  for 
optimum  control.  Interference  from  powerful  electrical  sig-
nals can also be the cause. Turn off the battery chargers or 
other  electrical  equipment  to  see  if  the  system  instability 
disappears.

 

 

Slow  instability  can  have  many  causes.  Adjustment  of  the 
GAIN  and  STABILITY  usually  cures  most  situations  by 
matching the speed control unit dynamics. If this is unsuc-
cessful, the dead time compensation can be modified. Add 
a capacitor from posts E2 to E3 (negative on E2). Post loca-
tions  are  illustrated  in  Diagram  1.  Start  with  10  mfds,  and 
increase  until  instability  is  eliminated.  The  control  system 
can also be optimized for best performance by following this 
procedure.

 

 

If  slow  instability  is  unaffected  by  this  procedure,  evaluate 
the  fuel  system  and  engine  performance.  Check  the  fuel 
system linkage for binding, high friction, or poor linkage. Be

 

 

sure to check linkage during engine operation. Also look at 
the engine fuel system. Irregularities with carburetion or fuel 
injection systems can change engine power with a constant 
throttle setting. This can result in speed deviations beyond 
the control of the governor system. Adding a small amount 
of droop (Jumper K-L) can help stabilize the system for trou-
bleshooting.

 

 

NON-PERIODIC  instability  should  respond  to  the  GAIN  con-
trol.  If  increasing  the  gain  reduces  the  instability,  then  the 
problem  is  probably  with  the  engine.  Higher  gain  allows  the 
governor to respond faster and correct for disturbance. Look for 
engine misfirings, an erratic fuel system, or load changes on the 
engine generator set voltage regulator. If the throttle is slightly 

erratic, but performance is fast, move switch C1 to the “OFF” 
position. This will tend to steady the system.

 

 

If unsuccessful in solving instability, contact GAC for assis-
tance.

 

 

 
 
 
 
 
 
 
 
 

Specifications

 

 

PERFORMANCE

 

 

Isochronous Operation/Steady State Stability ...................±0.25% or better

 

 

Speed Range/Governor……………………………....1K-7.5K Hz continuous

 

 

Speed Drift with Temperature................................................

 

 

±1% Maximum

 

Idle Adjust CW...................................................................

 

 

60% of set speed

 

Idle Adjust CCW.............................................................

 

 

Less than 1200 Hz.

 

Crank Termination Adjustment Range.....................................

 

300-2200 Hz.

 

Droop Range....................................................................

 

 

1 - 5% regulation*

 

Droop Adj. Max. (K-L Jumpered) ..........

 

400 Hz., ± 75 Hz. per 1.0 A change

 

Droop Adj. Min. (K-L Jumpered)................

 

15 Hz., ± 6 Hz. per 1.0 A change

 

Speed Trim Range ........................................................................

 

 

± 200 Hz.

 

Remote Variable Speed Range .................

 

500 - 7.5 Hz. or any part thereof

 

Speed Switch Adjustment Range........................................

 

1000-10000 Hz.

 

Terminal Sensitivity

 

 

 

 

J ...............................

 

100 Hz., ± 15 Hz / Volt @ 5.0 K Impedance

 

L ................................

 

735 Hz., ± 60 Hz / Volt @ 65 K Impedance

 

N.............................

 

148 Hz., ± 10 Hz / Volt @ 1 Meg Impedance

 

P.....................................................

 

10 VDC Supply @ 20 ma Max

 

Speed Switch Adjustment Range........................................

 

1000-10000 Hz.

 

 

INPUT POWER

 

 

Supply...........................................................

 

12 or 24 VDC Battery Systems

 

 

(Transient and Reverse Voltage Protected)**

 

Polarity......................................................

 

Negative Ground (Case Isolated)

 

Power Consumption........................

 

50 mA continuous plus actuator current

 

Actuator Current Range @ 77°F (25°C) - (Inductive Load)............................

 

..................................................

 

Min. 2.5Amps.. Max. 10Amps continuous***

 

Speed Sensor Signal.......................................................

 

 

0.5-120 Volts RMS

 

Speed Switch Relay Contacts (N.O. and N.C.)

 

...............................10 Amps

 

 

 

 

ENVIRONMENTAL

 

 

Ambient Operating Temperature Range.......-40° to +180°F (-40° to +85°C)

 

 

Relative Humidity .........................................................................

 

up to 95%

 

All Surface Finishes.........................

 

Fungus Proof and Corrosion Resistant

 

RoHS Regulation...........................................................................

 

Compliant

 

 

RELIABILITY

 

Vibration...........................................................................

 

1G @ 20 -100 Hz.

 

Testing .................................................................

 

100% Functionally Tested

 

 

PHYSICAL

 

Dimensions .........................................................

 

See Outline (DIAGRAM 1)

 

Weight ...........................................................................

 

1.8 lbs. (820 grams)

 

Mounting---------------------------------------------

 

Any Position, Vertical Preferred

 

 

COMPLIANCE / STANDARDS

 

 

Agency…...........................................................................CE Requirements

 

 
 
 

 

*Droop is based on a speed sensor frequency of 4000 Hz. and an actuator current change of 1 amp from no 
load  to  full  load.  Applications  with  higher  speed  sensor  signals  will  experience  less  percent-age  of  droop. 
Applications  with  more  actuator  currant  change  will  experience  higher  percentages  of  droop.  See  droop 
description for specific details on operation of droop ranges. When used with the ADC100 actuator the droop 
percentage will he less due to the actuators low current consumption.

 

 

**Protected against reverse voltage by a series diode. A I5 amp fuse must be installed in the posi-
tive battery lead.

 

 

***Protected against short circuit to actuator (shuts off current to actuator), unit automatically turns 
back on when short is removed.

 

 

 
 
 
 
 

 

5

 

Summary of Contents for ESD5550 Series

Page 1: ... satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking Before Starting Engine Before starting the engine check and or adjust the POTs switches to the following settings See Table 1 for the fac tory presets Start Engine The speed control unit governed speed setting is factory set at approximately engine idle speed 1000 Hz speed sen sor signal Crank the ...

Page 2: ...L slightly so that the idle speed is returned to the desired level D Stop the engine One of two methods of operation for the ESD5550 5570 may now selected See Table 2 Table 2 Starting Method Method 1 Method 2 Start the engine and accelerate Start the engine and control directly to the operating speed at an idle speed for a period of Gen Sets etc time prior to accelerating to the operating speed Th...

Page 3: ...e Refer to Table 3 If the exact range cannot be found select the next higher range poten tiometer An additional fixed resistor may be placed across the potentiometer to obtain the exact desired range Con nect the speed range potentiometer as shown in Diagram 1 To maintain engine stability at the minimum speed setting a small amount of droop can be added turn the DROOP adjustment CW At the maximum ...

Page 4: ... from mod erate external interfering sources Although it is difficult to predict levels of interference applications that include mag netos solid sate ignition systems radio transmitters voltage regulators or battery chargers should be considered suspect as possible interfering sources If it is suspected that external fields either those that are radiated or conducted are or will affect the govern...

Page 5: ... continuous Speed Drift with Temperature 1 Maximum Idle Adjust CW 60 of set speed Idle Adjust CCW Less than 1200 Hz Crank Termination Adjustment Range 300 2200 Hz Droop Range 1 5 regulation Droop Adj Max K L Jumpered 400 Hz 75 Hz per 1 0 A change Droop Adj Min K L Jumpered 15 Hz 6 Hz per 1 0 A change Speed Trim Range 200 Hz Remote Variable Speed Range 500 7 5 Hz or any part thereof Speed Switch Ad...

Page 6: ...OP COMPENSATION ENGINE SPEED CONTROL JUMPER COMPONENT WHEN INSTALLING OR SERVICING REFER TO PRODUCT PUBLICATION PICK UP IDLE 10V ACTUATOR BATTERY AUX OUTPUT A B C D E F G H J K L M N P OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE ACTUATOR MAGNETIC CW PICK UP _ SPEED TRIM CONTROL 5K S1 BATTERY FUSE 15A MAX ACCESSORY POWER SUPPLY ACCESSORY INPUT ADD JUMPER FOR 12V BATTERY OR ACTUATOR CURRE...

Page 7: ...ROOP COMPONENT WHEN INSTALLING OR SERVICING REFER TO PRODUCT PUBLICATION PICK UP IDLE 10V ACTUATOR BATTERY AUX OUTPUT A B C D E F G H J K L M N P DEAD TIME COMPENSATION JUMPER OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE ACTUATOR MAGNETIC CW PICK UP _ SPEED TRIM CONTROL 5K BATTERY FUSE 15A MAX ACCESSORY POWER SUPPLY ACCESSORY INPUT ADD JUMPER FOR 12V BATTERY OR ACTUATOR CURRENTS ABOVE 5A...

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