GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN
PART #4527466 (12 Aug 2011)
Page 21
INSTALLATION & STARTUP
(continued)
P/N 4521780 (7 Feb 11)
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
(
FOR USE IN
MODEL MWE3W/MWG3W & MWE2W/MWG2W
Series grills ONLY)
McDonald’s ___________ Certification ID # __________ Store # _____________ Start-up Date ___________________________
Located on Certification Sticker
MM / DD / YY
Address ____________________________ City ___________________________ Model
#
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MWE3W |
Ƒ
MWG3W |
Ƒ
MWE2W |
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MWG2W
Circle One
State / Province ______________________ Zip Code _______________________ Serial # ________________________________
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United States
Ƒ
Canada
Ƒ
International (List Country) __________________ Telephone # ____________________________
Gas Type
Electric / 3-phase
Record Amps Per Line Each Contactor
Left
Center
If Applicable)
Right
Line 1
Line 2
Actual Gas Type ____________
Matches Rating Plate?
YES
NO
Actual Input _______________
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208 VAC
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380 VAC
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220 VAC
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400 VAC
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230 VAC
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415 VAC
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240 VAC
Line 3
INSPECTION / OPERATIONAL CHECK
NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W
1.
To avoid personal injury or property damage,
Check for Gas Leak
through the entire gas line.
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COMPLETED – NO GAS LEAK
2.
Ensure grill is installed in the proper type of
Gas Exhaust Hood
with the proper air draw.
Ƒ
OK
3.
Ensure flu restrictors are fully opened or removed.
Flue Box Supplied by KES
Flu
Restrictors
located
inside
exhaust
hood
Ƒ
OK
Ƒ
OK
4.
Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.
Ƒ
OK
5.
REMOVE GRILL FROM UNDER THE HOOD.
Turn Power Switch ON, controller displays are active,
Controller displays “OFF”.
All platen raises automatically?
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
6.
Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE
LUBRICANT.
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
7.
If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &
Installation manual for platen heights.
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
8.
Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
9.
Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
10.
Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill-
350˚F(177˚C)
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
11.
Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
12.
GAS PRESSURE CHECKS (if applicable):
Rated Incoming Pressure
Natural Gas
6 – 14 Inches W.C.
Actual Incoming __________________
Propane / Butane Gas
11 – 14 Inches W.C.
Actual Incoming __________________
Rated Burner Pressure
Natural Gas
3.5 Inches W.C.
Actual Left ________ Center ________ Right _________
Propane / Butane Gas
3.5 Inches W.C.
Actual Left ________ Center ________ Right _________
13.
Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be
between .9 – 1.2.
Ƒ
OK
14.
Upon Completion of auto calibration, platen raised automatically, and display reads “READY”
If upon completion of auto calibration process, upper platen does not raise, indicate message on controller.
Check platen level and adjust reed switches. Cycle power and retry.
OK -
Ƒ
L /
Ƒ
C /
Ƒ
R
Check Platen Level
-
Ƒ
L /
Ƒ
C /
Ƒ
R
Check Reed Switch
-
Ƒ
L /
Ƒ
C /
Ƒ
R
15.
Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.
L
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OK | C
Ƒ
OK | R
Ƒ
OK
16.
Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.
L
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OK | C
Ƒ
OK | R
Ƒ
OK
17.
Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
Ƒ
OK
18.
Perform PROBE CALIBRATION.
L
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OK | C
Ƒ
OK | R
Ƒ
OK
19.
Perform Platen Zeroing procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
20.
Platen performed Auto Calibration upon completion of reed switch calibration?
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
21.
Lock down all caps. Ensure that the lock nuts do not turn any of the adjuster nuts when tightening.
L
Ƒ
OK | C
Ƒ
OK | R
Ƒ
OK
22.
Assist or obtain assistance with store personnel for
Beef Integrity Testing,
testing product 10:1 and 4:1 until desired internal
product temperatures are met.
L
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OK | C
Ƒ
OK | R
Ƒ
OK
23.
Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
L
Ƒ
OK | C
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OK | R
Ƒ
OK
24.
Record Calibration numbers below:
Product Cook Times
(MWE3W & MWG3W | MWE2W & MWG2W)
Calibration numbers (from CALIBRATION MENU)
MWE3W & MWG3W ONLY
LEFT
CENTER
If Applicable
RIGHT
Back
Reed Cal
Front
Reed Cal
Back
Zero Cal
Front
Zero Cal
10:1
LEFT
4:1
CENTER
ANGUS
RIGHT
Calibration numbers (from CALIBRATION MENU)
MWE2W & MWG2W ONLY
2 PLATEN PRC Grills
ONLY
Front LT
Cal
Back LT
Cal
Front RT
Cal
Back RT
Cal
Front LT
Detect
Back LT
Detect
Front RT
Detect
Back RT
Detect
LEFT
RIGHT
Problems / Special Circumstances / Damage:
Submitted by:
Accepted by:
Name: _________________________________________________________
Name: __________________________________________________________________
Service Agency: _________________________________________________
Sub Agent: (If Applicable) _________________________________________
Have you trained store personnel on the
operation of the grill?
YES / NO
Are you a factory certified technician?
YES / NO
Date of Certification
(MM/DD/YY)
Have you been adequately informed of the operation of the grill, its uses and its general
operation?
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YES |
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NO – Indicate comments __________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
White Copy – Factory
Yellow Copy – Service Agency
Pick Copy – Customer
Summary of Contents for MWE2W
Page 2: ......
