Garland CXBE12, Product Manual

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SERVICE MANUAL GARLAND ELECTIC CLAMSHELL BROILER, CXBE12 MODEL
Part #4532096 Rev 1 (26 June 2013) Page 16
START UP CHECKLIST
Part#4532160
Serial #: Date:
CFA Store #: Phone #:
Address:
City: State: Zip Code:
ELECTRIC / 3 PHASE INPUT SPECIFICATION: 208V MEASURE VOLTAGE FROM OUTLET: L1 Ͳ L2 L2 Ͳ L3 L3 Ͳ L1
1
Confirm if the outlet in the store is NEMA15 Ͳ 50R by checking the box on the side. If the outlet is other than NEMA15 Ͳ 50R, DO NOT INSTALL the
clamshell broiler until this issue is resolved. Call Garland Service at 1 Ͳ 855 Ͳ 586 Ͳ 1542.
OK
2 Remove unit from package. Inspect for any obvious shipping damage. Shipping material under the platen will be removed at a later step.
3
Remove side panel and ensure line cord is secured to the contactor. Check all wiring at the terminal block for tightness. Check all pin connectors
to ensure they are secure.
4 Remove existing unit and place new Chick Ͳ fil Ͳ A Clamshell Broiler in place under the hood and plug in with the available outlet.
5
Ensure clamshell broiler is leveled side to side, front to back and diagonally in location under the hood. Provide details if unable to level:
………………………………………………………………………………………………………………….………Check box to confirm best possible level was achieved.
6 Turn on power switch. Ensure control initiates and activates the HOME screen.
7
Press the DIAGNOSTICS icon. Enter the SERVICE PASSWORD provided by Garland. Go into the CONFIGURE MOTION menu. Press the UP ARROW
to raise platen the platen high enough to be able to remove all packaging material underneath the platen.
8 Spray Kay Release Agent provided by location to both the upper and lower grates.
9
Press the PRESS&GO icon. Ensure the clamshell broiler goes through its homing sequence and preheat.
RECORD AMPS PER
LINE
L1: L2: L3:
RECORD VOLTAGE
FROM CONTACTOR
L1
Ͳ
L2: L2
Ͳ
L3: L1
Ͳ
L3:
10 Ensure the clamshell broiler pre Ͳ heats, reaches set points, soaks and that platen raises and goes to ready state.
11
Fill in the following table:
ZONE Set Point Max Actual ZONE Set Point Max Actual
TRR (Top Right Rear) BRF (Bottom Right Front)
TLF (Top Left Front) BLR (Bottom Left Right)
TIR (Top Infrared) BIR (Bottom Infrared)
12
Flip each of the bottom grates individually to ensure that each will properly cut off the supply of the high voltage when opened. Verify that
switch mounts are tight. Adjust micro switch bracket if necessary. Check the box to confirm that the switches were both properly set.
13
Level and Calibrate the platen. Ensure that the jam nuts are tightened and that all caps are in place. Record the saved Home Switch Reference
Location: ………………………. and confirm that the clamshell broiler was leveled and calibrated. Power cycle the broiler after calibration.
14
Go Back to CONFIGURE MOTION. Use the motion control commands to set the VIRTUAL UPPER SWITCH location ensuring proper clearance to
the hood while allowing for comfortable loading of food product. Record final Upper SP …………………………..
15
Verification of the factory TEMP BIAS: Probe the broiler’s thermocouples immediately after a simulated cook cycle and compare them to the
control outputs. Record the offsets used below and ensure all are within +/ Ͳ 20
0
F. If not, call service at 855 Ͳ 586 Ͳ 1542.
ZONE OFFSET (
0
F) ZONE OFFSET (
0
F)
TRR (Top Right Rear) BRF (Bottom Right Front)
TLF (Top Left Front) BLR (Bottom Left Right)
TIR (Top Infrared) BIR (Bottom Infrared)
16
Run the clamshell broiler without product on the grates and confirm normal functioning of the following:
Proper functioning of the touchscreen to start and discard cycles.
Ability to put the clamshell broiler into SLEEP MODE.
Proper functioning of green button to start, stop and acknowledge.
Proper and noise free operation of the Exhaust Fan.
Proper functioning of the speaker. Confirm volume level with store operator and adjust as required.
Proper screen brightness. Confirm brightness level with store operator and adjust as required.
Proper functioning of the USB port. (Only if you have been trained to do so. If not, please ignore this check)
17 Ensure all panels are tightly secured and attach any tool storage bins provided.
18
If possible, assist or obtain assistance from store personal to perform product integrity testing on chicken ensuring they fall within the accepted
parameters. Record temperature below;
RIGHT SIDE (
0
F) 1 3 5 7 9
LEFT SIDE (
0
F) 2 4 6 8 10
Verify satisfactory exhaust fan smoke capture thru complete cook cycle. Adjust the exhaust shutter as necessary and check box to acknowledge
adequate smoke capture.
19 Note the firmware version, Firmware #......................................................
20
Problems / Special Circumstances / Damage:
SUBMITTED BY: ACCEPTED BY:
Name: Name:
Signature / Print name Signature / Print name
SERVICE AGENCY: I have been adequately informed on the operation of the
clamshell broiler, its use and general operation?
Y N
SUB Ͳ AGENT(if applicable): I have been adequately informed on the maintenance of
the clamshell broiler?
Y N
Have you trained the store on the operation of the
clamshell broiler? (30 minutes)
Y N
COMMENTS:
Are you a factory certified technician? Y N
Date of certification:
Note: See Installation Operation Manual for detailed instructions on the clamshell broiler and control functionality.
This form is to be faxed to the RISE Call Center (
727 Ͳ 569 Ͳ 1247
) or by email via
Rise.callcenter@manitowoc.com
immediately upon completion from the Chick Ͳ fil Ͳ A site.
REFERENCE ONL
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LY
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m Infrared) NL
Y
LY
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ox confirm
ONL
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O
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CE
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ENC
ET (
0
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RE
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