Garland CXBE12 Product Manual Download Page 3

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GARLAND ELECTIC CLAMSHELL BROILER GRILL, CXBE12 MODEL

SERVICE MANUAL

Part #4532096 Rev 1 (26 June 2013)

Page 3

CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . . . . . . . . . . . 4

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

DIMENSION SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Dimensions: Broiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CLAMSHELL BROILER SPECIFICATION . . . . . . . . . . . . . . . . . . . 7

Shipping Dimensions and Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Input Specifi cations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Temporary Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Positioning and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Appliances Equipped with Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

STEPS TO REMOVE CLAMSHELL BROILER FROM WOOD

CRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ELECTRICAL CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Electrical Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Important Electrical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CLAMSHELL BROILER START UP . . . . . . . . . . . . . . . . . . . . . . . .13

Temperature Verifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

LOWER THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . .14

UPPER THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . .14

Startup Form Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CLAMSHELL BROILER ACCESORIES . . . . . . . . . . . . . . . . . . . . .17

USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Service Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . .20

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

CHICKEN / NUGGETS PRODUCT PLACEMENT . . . . . . . . . . .24

CHICKEN BACON / SAUSAGE PRODUCT PLACEMENT. . . .26

DESCRIPTION OF CLAMSHELL BROILER CONTROL . . . . . .28

easyToUCH OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Clamshell Broiler Operating Modes:. . . . . . . . . . . . . . . . . . . . . . . . . 29

OTHER easyToUCH SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Cook Cycle Changes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Temperatures:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Warnings and Alerts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Grates Open: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Shutdown: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cleaning Reminders: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

START UP COOKING:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

COOKING A RECIPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

CHANGES TO A RECIPE COOK CYCLE:. . . . . . . . . . . . . . . . . . . . . . . . 33

SLEEP MODE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

MENU MODE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SETTINGS MODE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

LOGIC MENU TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

PLATEN CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

TROUBLESHOOTING STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Elements Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

UI issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Lift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Cooking Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

BROILER ACCESSORIES, PART LIST . . . . . . . . . . . . . . . . . . . . . .41

BROILER EXTERIOR, PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . .43

BROILER PLATEN EXHAUST ASSEMBLY, PART LIST . . . . . . .45

BROILER PLATEN EXHAUST ASSEMBLY, PART LIST . . . . . . .47

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Summary of Contents for CXBE12

Page 1: ...CODE PART 1 AND OR LOCAL CODES IN USA THE NATIONAL ELECTRICAL CODE ANSI NFPA CURRENT EDITION ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE For Your Safet...

Page 2: ...ON AND SERVICING OF THIS PRODUCT COULD EXPOSE YOU TO AIRBORNE PARTICLES OF GLASS WOOL CERAMIC FIBERS INHALATION OF AIRBORNE PARTICLES OF GLASS WOOL CERAMIC FIBERS IS KNOWN TO THE STATE OF CALIFORNIA T...

Page 3: ...OCATIONS 14 Startup Form Procedure 15 CLAMSHELL BROILER ACCESORIES 17 USE AND CARE 18 Operation 18 Shutdown 18 Warnings 18 Service Maintenance 19 Service and Parts 19 CLEANING AND MAINTENANCE 20 Daily...

Page 4: ...exclude damage or dysfunction caused by fire flood and like Acts of God that are beyond the control of The Garland Group We exclude failures caused by erratic voltage or gas supplies The Garland Group...

Page 5: ...ce to a power supply Do not use this appliance if the power cord is damaged Do not attempt to repair a damaged power cord Caution Use care when moving this unit This unit cannot be dropped as it will...

Page 6: ...N Dimensions Broiler MODEL HEIGHT WIDTH DEPTH inches mm inches mm inches mm CXBE 31 5 800 11 8 299 37 8 960 Height not including casters 257 10 1 24 1 0 800 31 5 840 33 1 COOK HEIGHT 715 28 1 MAX OPEN...

Page 7: ...G WEIGHT lbs kg Length Width Height CXBE12 43 1 2 1105mm 27 3 8 695mm 49 5 8 1260mm 500 226 8 Electrical Input Specifications MODEL ELECTRICAL REQUIREMENTS Voltage V Total kW Frequency Hz Unbalance 3...

Page 8: ...as to eliminate damage from movement rubbing etc Check crate for any visible damage sustained during transit It is recommended to remove crate when the clamshell broiler is inside the kitchen Unpacki...

Page 9: ...it and they can be found a Inside front panel under the electronic touch control b Outside the right side panel lower left side If service or replacement parts are needed refer to the model number inc...

Page 10: ...EASILY REMOVE UNIT FROM PACKAGING SKID 2 REMOVE AND DISCARD TWO 2 10 24 X 2 1 2 LONG TRUSS HEAD PHILLIPS DRIVE MACHINE SCREWS AND FLAT WASHERS FROM THE LOWER SUPPORT BRACE ITEM B ON EACH SIDE OF UNIT...

Page 11: ...ustion waste products steam etc to the outside of the building Proper ventilation is essential for optimum performance Air movement should be checked during installation There must be adequate air int...

Page 12: ...for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Important Electrical Pre...

Page 13: ...he responsibility of the installer Adjustments are not considered to be defects in material and workmanship and are not covered under the original equipment warranty Temperature Verification HOT SURFA...

Page 14: ...SERVICE MANUAL GARLAND ELECTIC CLAMSHELL BROILER CXBE12 MODEL Part 4532096 Rev 1 26 June 2013 Page 14 LOWER THERMOCOUPLE LOCATIONS UPPER THERMOCOUPLE LOCATIONS...

Page 15: ...programmed in the controller once various other performance checks are complete The estimated time to complete a startup is approximately 1 5 2 hours Please keep in mind this estimated time when sched...

Page 16: ...FIGURE MOTION Use the motion control commands to set the VIRTUAL UPPER SWITCH location ensuring proper clearance to the hood while allowing for comfortable loading of food product Record final Upper S...

Page 17: ...GARLAND ELECTIC CLAMSHELL BROILER GRILL CXBE12 MODEL SERVICE MANUAL Part 4532096 Rev 1 26 June 2013 Page 17 CLAMSHELL BROILER ACCESORIES Front Tray Side Splash Guard Disposable Front Tray...

Page 18: ...c and be careful not to damage the cord by pinching or rubbing on sharp edges This appliance is not approved for power washing Do not clean the unit with a power washer The appliance generates signifi...

Page 19: ...clean water and wipe away residue with a clean dry cloth Scrape the grease trough and chute directing any grease debris into the grease drawer Once cool enough to handle empty grease drawer scraping...

Page 20: ...LE FOR DIMINISHED PERFORMANCE AND OR DAMAGE OR FIRES RESULTING FROM MISUSE AND OR POOR CLEANING AND MAINTENANCE PROCEDURES Daily Cleaning ELECTRICAL HAZARD Warning Always disconnect electrical power b...

Page 21: ...Important Note Be careful not to get Kay QSR super contact cleaner on the grates themselves 9 Use Kay QSR super contact cleaner to clean stainless steel edges around upper and lower grates Wring out c...

Page 22: ...greaser solution Wipe all exterior surfaces Turn towel over and wipe surface again to remove excess degreaser 16 Sanitize all exterior broiler surface Wring out a clean sanitized towel well and spray...

Page 23: ...e during daily broiler cleaning Wipe inside of stainless steel edges around broiler grate 22 Brush upper heating elements and areas of heavy build up using broiler brush 23 Replace upper grease shield...

Page 24: ...bacterial growth Ingredients Quantities Raw filets chargrilled or Chick fil A filets Up to 10 per batch Raw Nuggets Up to 40 per batch Equipment Items Used For Yellow food service gloves Handling raw...

Page 25: ...oses If this happens ask Boards person to reset timer To avoid cross contamination never touch broiler without first removing yellow gloves and washing and sanitizing hands Cook only the amount of chi...

Page 26: ...nt that will be used within 30 minutes 2 2 Press PRESS GO icon to bring broiler out of standby mode if needed Display will show available products to be cooked on the broiler It is NOT necessary to co...

Page 27: ...lower from time package is opened until bacon is cooked is 7 days SHELF LIFE for sausage 40 F or lower from time thawed until cooked is 7 days 6 Verify that bacon holding pan or sausage holding pan wi...

Page 28: ...nto Clean mode When the broiler is set to enforce the cleaning schedule using the Clean Mode resets the cleaning counter COOK CYCLE CHANGE Used to adjust a recipe s cook time or platen gap if required...

Page 29: ...the Cook Cycle Change screen time can be added or subtracted from the end of a recipe and the platen gap can be opened or closed To change the cook cycle select a recipe then press the icon The Cook C...

Page 30: ...e selected while waiting If the broiler is at the right temperature to cook the newly selected recipe coking can start immediately Grates Open For safety an interlock switch cuts power to the heaters...

Page 31: ...number 3 When the Home screen appears select Press Go A choice of cook menus is displayed 4 Choose the desired menu 5 The broiler will start preheating using the temperatures from the selected menu a...

Page 32: ...raises the platen and displays a warning 7 When the cook cycle has finished a DONE message is displayed usually with an audible alarm Remove the product and touch the green tick mark or press the gre...

Page 33: ...ustments and save 3 Clamshell broiler will make the necessary adjustments 4 Ready to cook product CHANGES TO A RECIPE COOK CYCLE SLEEP MODE 1 Press Go press 2 Press icon 3 Press touch check mark to co...

Page 34: ...L BROILER CXBE12 MODEL Part 4532096 Rev 1 26 June 2013 Page 34 easyToUCH OVERVIEW continuation MENU MODE 1 Select ALL RECIPES 2 Enter password alphabet 3 Enter password numeric 4 Press touch a new pro...

Page 35: ...elect ALL RECIPES 2 Enter password alphabet 3 Select setting shown page 1 4 Select setting shown page 2 5 Select setting shown page 3 6 Date option selected display shown 7 Select to save date choose...

Page 36: ...5 Type new password 16 Select to save password 17 Brightness contrast option selected display shown Make necessay adjustments 18 Select to save Brightness contrast 19 Volume option selected display sh...

Page 37: ...rror Temp default 50 F Pre Heat Soak Time default 3 minutes Temp to Start Soak default 200 F Password currently not available Sleep Mode currently not available Time Gap Adjustments Maximum time adjus...

Page 38: ...platen to move to platen moves when the check mark is selected NOTE TAKE CARE NOT TO SEND PLATEN TOO FAR MOVE IN SMALL INCREMENTS TO PREVENT DAMAGE TO GRATES The up and down arrows can be used to mov...

Page 39: ...of the TC location to make sure it is responsive Loss of temperature Possible SSR failure Raise the setpoint and see if the LED on the SSRB lights up Possible TC issue see above Possible wiring issue...

Page 40: ...ibration issue Verify lift system calibration if possible Possible setting issue Check virtual upper limit switch setting to ensure it is set below over travel limit Possible limit switch bracket issu...

Page 41: ...CCESSORIES PART LIST ITEM PART DESCRIPTION 1P CRITI CAL 1 4531822 BROILER BOX INNER RT LT 2 3 4532092 BRUSH HOLDER 1 4 4531875 OIL TRAY 1 5 4532090 OIL TRAY INSERT 1 6 4532073 ROLLER HANDLE 1 7 453207...

Page 42: ...CORD ASSEMBLY 1 2 4532044 POWER SUPPLY 24V 1 3 4531927 CONTACTOR 3 POLE 1 4 4531946 PLATE STRAIN RELIEF 1 5 1855601 UPPER LOWER LIMIT SWITCH 1 6 4532045 TERMINAL BLOCK THERMOCOUPLE 1 C 7 4531929 TERMI...

Page 43: ...CRITI CAL 1 4531821 GREASE DRAWER SHIELD 1 2 4531818 GREASE DRAWER ASSY 1 3 4531825 CRUMB TRAY 1 4 4531857 MAIN BODY SIDE PANEL LT 1 5 4531856 MAIN BODY SIDE PANEL RT 1 6 4531528 PLATEN ARM ASSEMBLY...

Page 44: ...FFENER ASSY 1 3 4531845 SHIELD PLENUM UPPER GRATE 1 4 1 5 4532050 AIR SHUTTER ASSY 1 6 4531849 GRATE AND ELECTRICAL BOX ASSY 1 7 4532106 CONDUIT ASSEMBLY POWER SIZE 20 1 8 4531852 LOCK NUT PLATEN ADJU...

Page 45: ...BROILER PLATEN EXHAUST ASSEMBLY PART LIST 5 CFA Broiler Assembly 5 4 6 3 1 2 ITEM PART DESCRIPTION 1P CRITI CAL 1 4531862 THUMB SCREW EXHAUST FAN 1 2 4532107 CONDUIT ASSEMBLY FAN SIZE 12 1 3 4531959 E...

Page 46: ...GRATE ASSY LOWER RIGHT 1 3 4531517 BROILER SECTION IR ELEMENT ASSY 1 4 4531816 BROILER BOX FRT COVER ASSY 1 5 4531814 BROILER BOX INNER FRT ASSY 1 6 4531869 SWITCH ASSY LH GRATE LWR 1 7 4532032 SWITCH...

Page 47: ...A Broiler Assembly 1 2 3 6 5 4 7 9 8 ITEM PART DESCRIPTION 1P CRITI CAL 1 4531780 ACTUATOR ASSEMBLY 1 C 2 4531981 ACTUATOR MOUNT BLOCK LWR 1 3 4516084 ACTUATOR SHAFT 2 4 4531836 YOKE CROSS BAR 1 5 453...

Page 48: ...ER BOX PART LIST ITEM PART DESCRIPTION 1P CRITI CAL 1 4531853 CONTROL PANEL CFA 1 2 1859501 HANDLE 2 3 4531499 USER INTERFACE ASSY 1 C 4 4531452 POWER SWITCH GREEN 1 5 4532043 USB CABLE ASSY COVER 1 6...

Page 49: ...GARLAND ELECTIC CLAMSHELL BROILER GRILL CXBE12 MODEL SERVICE MANUAL Part 4532096 Rev 1 26 June 2013 Page 49 WIRING DIAGRAM 0 0 32 5 6833 127 35 352 8 7 21 21...

Page 50: ...NUAL GARLAND ELECTIC CLAMSHELL BROILER CXBE12 MODEL GARLAND Broiler MODELS CXBE12 Installation Operation Service Manual Manufactured By Garland Commercial Ranges http www garland group com RECYCLE REU...

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