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7.0 Maintenance

T-BA/ET-1250-0-GB-

10

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11

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7.0  Maintenance

7.1  Warranty

Please note that we accept no liability in the event of
failure to comply with the installation and operating
manual.

It should be noted that repairs on the rotary compres-
sors, respectively compressor vacuum pumps may
only be carried out by authorized workshops using ori-
ginal spare parts; failure to comply with this require-
ment will result in the warranty becoming void. A list of
our customer service stations is separately enclosed
with the order documentation.

7.2  Maintenance, maintenance schedule

Please follow the safety notes on page 5
when carrying out maintenance and
inspection work.

Disturbances due to inadequate or improper mainte-
nance can incur very high repair costs and prolonged
machine downtime. Regular maintenance is thus
essential.

The operating safety and service life of the machine
depends primarily on proper maintenance.

The following table contains time, control and mainte-
nance information for normal use of the machine.

The stated maintenance periods are based on a daily
operating time of about 5 hours. The maintenance

period can be extended if the specified number of
operating hours is not achieved.

Due to the different operating conditions it is impossi-
ble to predict when the check up for wear, repairs,
maintenance and inspections will be required. A suita-
ble inspection routine needs to be specified in accor-
dance with your operating conditions.

Upon completing the work, the protective
devices must be properly reattached.

When removing oil, grease, solvents or
parts, e.g. filter cartridges, please com-
ply with the regulations for safeguarding
the environment.

7.2.1  Cooling

The cooling air requires a free passage.

Check the cooling air inlets and outlets every week
and clean away the adhering dirt and dust where nec-
essary.

For an optimum cooling effect, unrestric-
ted circulation of the air is essential. Fou-
ling reduces the cooling effect and can
cause the machine to overheat and fail.

Maintenance schedule

Maintenance points

Type of work

see

Maintenance periods

Chapter

1 week

1 month

3 months

Cooling air guide

check, clean

7.2.1

Compressor vacuum pump

clean

7.2.2

Vacuum filter

clean

7.2.3

Combination air filter check, 

clean

7.2.4

Safety valve

check

6.2.1

Vent valve

check, clean

6.2.2

V-belt, belt tension

check, retighten

7.2.5

Oil tank

clean

7.2.6

Check valve

check

7.2.7

Vent valve

check, clean

7.2.8

Rotary slide valve

Check for wear (intake flange)

7.2.9

Summary of Contents for Wittig SLS 34

Page 1: ...T BA ET 1250 0 GB September 2013 SLS 34 54 Operating Manual and Spare Parts List Original Instructions...

Page 2: ...encer 10 4 5 9 Intake air filter 10 4 5 10 Vacuum filter 10 5 0 Commissioning 11 5 1 Prior to commissioning 11 5 2 Oil tank 11 5 3 Shut off fittings 11 5 4 Prelubricate 11 5 5 Direction of rotation 11...

Page 3: ...ge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 2 bar gauge kW 9 5 15 5 Motor power required kW 11 18 Oil consumption l h 0 07 0 09 Mass moment of inerti...

Page 4: ...Maximum Operating Pressure bar g gauge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 0 5 bar absolute kW 5 7 10 Oil consumption l h 0 06 0 08 Mass moment...

Page 5: ...equirements such references must be precisely observed All users must be aware of the safety notes ATTENTON is used for reference to those directives and regulations that pre vent damage to the machin...

Page 6: ...machine when it is at a standstill Before starting work secure the machine to pre vent restarting The system must not be pressurized or contain a vacuum when work is being carried out on the machine V...

Page 7: ...n safeguards must be removed 3 2 Storage Prior to fitment the machine must be stored in a dry heated room Prior to final assembly leave the covers in place on the delivery socket The preservation of t...

Page 8: ...llation in vehicles The installation site for the compressor must be easily accessible and protected against falling objects The compressor must be firmly bolted on the chassis Suf ficient space must...

Page 9: ...it ting Condensate traps with drain cocks must be fitted at the lowest point of the outlet pipes in particular in riser pipes 4 5 Safety and monitoring equipment 4 5 1 Check valve For compressor and v...

Page 10: ...sure pipe directly downstream of the delivery socket It must have an adequate range for the type of use The constant temperature of the compressed air must not exceed 180 C Higher temperatures are bri...

Page 11: ...ocket Repeat every 15 minutes during the initial 1 2 operating hours 5 5 Direction of rotation Briefly switch on the drive and check the direction of rotation according to the arrow on the housing 5 6...

Page 12: ...12 T BA ET 1250 0 GB 10 11 5 0 Commissioning 9 5 10 Lever position Pressurize 4 1 7 Exhaust respectively intake pipe R 2 8 to Tank R 2 2 3 DIAGRAM 7 Compressor...

Page 13: ...alve In accordance with accident prevention regulations a safety valve without a cut off must be fitted in the pres sure pipe downstream of every compressor It must be set so as to prevent the maximum...

Page 14: ...rdner Denver 6 4 Action for prolonged standstill Clean the machine thoroughly When cleaning with a pressure washer there is a risk of water penetration After wet cleaning run machine for several minu...

Page 15: ...possibility of being able to determine the cause and rectify the fault Defect Possible cause Rectification Capacity of the compressor vacuum pump decreases Vacuum filter or combination air filter foul...

Page 16: ...the lowest possible speed and without pressure or vacuum subsequently fill with lube oil as shown under Commissioning Excessive power requirement Excessive speed Excessive final pressure Pressure gau...

Page 17: ...e extended if the specified number of operating hours is not achieved Due to the different operating conditions it is impossi ble to predict when the check up for wear repairs maintenance and inspecti...

Page 18: ...ge for dam age A damaged cartridge must be replaced Check the round seal or gasket for damage Replace damaged sealing rings When cleaning the filter housing take steps to prevent any dirt wadding or l...

Page 19: ...ushbutton of the service indicator inwards colour changes from red to colourless The service indicator is ready for use once again Where necessary the filter cartridge can be cleaned once by blowing o...

Page 20: ...o become blocked due to fouling which would restrict the function of the vent valve To prevent this inspect the vent valve regularly at least every 3 months more frequently in the event of considerabl...

Page 21: ...11 Shaft seal 40x 52x 7 2 461 038 00 for Part 5 12 Shaft sealing ring liner 1 411 790 00 for Part 3 13 O ring 210x3 1 463 680 00 for Part 6 14 Oil filler cap 1 472 019 00 15 Oil dipstick 1 914 879 00...

Page 22: ...e bracket 1 914 251 00 in part 38 40 Valve cup 1 914 252 00 in part 38 41 Flat gasket 1 464 525 00 between parts 1 and 38 Item Object Quanti ty Order number Remarks Part Object Quan Order number Remar...

Page 23: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 23 DIAGRAM 11 Longitudinal and cross sectional diagram through the compressor vacuum pump with check valve...

Page 24: ...24 T BA ET 1250 0 GB 10 11 8 0 List of spare parts...

Page 25: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 25 DIAGRAM12 Longitudinal and cross sectional diagram through the com pressor vacuum pump with changeover four way cock...

Page 26: ...d Seven Hills New South Wales 2147 Australia Phone 61 2 96207000 Fax 61 2 96207955 email hermant malik gardnerdenver com France Gardner Denver France SA Division Compresseurs 42 rue du Montmurier BP 6...

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