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6.0 Operation

T-BA/ET-1250-0-GB-

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6.0  Operation

6.1  Restarting

The rotary compressor, respectively the compressor
vacuum pump is normally started as specified in
Chapter 5 “Commissioning”.

6.2  Regular inspections

During compression operation

Check working pressure on the pressure gauge (the
permissible pressure is listed on the rating plate of the
machine).

During vacuum operation

Check operating vacuum on the vacuum gauge (the
permissible vacuum is listed on the rating plate of the
machine).

Final compression temperature

Read off the final compression temperature

Depending on the operating condition,
the compression temperature can also
be well above the stated figures (up to
about 200 °C)!

Drain off condensate

Drain off condensate from the condensate and safety
tanks.

The system must not be pressurized
when draining off the condensate.

There is a risk of freezing during the win-
ter!

Speed

Check the operating speed.

Oil level

Read off the oil level from the inspection glass of the
storage tank.

Top up with lubricating oil when the oil level reaches
the red marking.

Lube oil specification (see „Recommended lubricant“
on page 22.
)

6.2.1  Safety valve

In accordance with accident prevention regulations, a
safety valve without a cut-off must be fitted in the pres-
sure pipe downstream of every compressor. It must be
set so as to prevent the maximum permissible opera-
ting pressure being exceeded by more than 10 %.

The valve setting must be secured to pre-
vent unauthorized or incorrect alteration.

The safety valve must not be blocked or
manipulated in any other manner.

Blowing off the complete volumetric flow
via the safety valve with a closed pres-
sure pipe must be avoided, since this
may result in the occurrence of dange-
rous compressive oscillations.

The safety valve must not be used as a
pressure control device.

Usage as a control device can cause
damage to the valve!

The safety valve selected must be sufficient to permit
the complete volumetric flow rate to be blown off via
the valve when suitably pressurized.

Check function during commissioning and subse-
quently every week by actuating the manual vent
when the machine is operating.

6.2.2  Vent valve

The vent valve is the controller for a vacuum system.

It opens when the set vacuum is achieved and permits
the vacuum pump to take in additional atmospheric
air.

Ensure function every week by testing whilst observ-
ing the vacuum gauge on the intake socket of the
compressor vacuum pump.

Do not exceed the permissible vacuum of
200 mbar.

Summary of Contents for Wittig SLS 34

Page 1: ...T BA ET 1250 0 GB September 2013 SLS 34 54 Operating Manual and Spare Parts List Original Instructions...

Page 2: ...encer 10 4 5 9 Intake air filter 10 4 5 10 Vacuum filter 10 5 0 Commissioning 11 5 1 Prior to commissioning 11 5 2 Oil tank 11 5 3 Shut off fittings 11 5 4 Prelubricate 11 5 5 Direction of rotation 11...

Page 3: ...ge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 2 bar gauge kW 9 5 15 5 Motor power required kW 11 18 Oil consumption l h 0 07 0 09 Mass moment of inerti...

Page 4: ...Maximum Operating Pressure bar g gauge 2 2 Permissable Speed Range rpm min 1 1000 1500 1000 1500 Power requirement at the shaft at 0 5 bar absolute kW 5 7 10 Oil consumption l h 0 06 0 08 Mass moment...

Page 5: ...equirements such references must be precisely observed All users must be aware of the safety notes ATTENTON is used for reference to those directives and regulations that pre vent damage to the machin...

Page 6: ...machine when it is at a standstill Before starting work secure the machine to pre vent restarting The system must not be pressurized or contain a vacuum when work is being carried out on the machine V...

Page 7: ...n safeguards must be removed 3 2 Storage Prior to fitment the machine must be stored in a dry heated room Prior to final assembly leave the covers in place on the delivery socket The preservation of t...

Page 8: ...llation in vehicles The installation site for the compressor must be easily accessible and protected against falling objects The compressor must be firmly bolted on the chassis Suf ficient space must...

Page 9: ...it ting Condensate traps with drain cocks must be fitted at the lowest point of the outlet pipes in particular in riser pipes 4 5 Safety and monitoring equipment 4 5 1 Check valve For compressor and v...

Page 10: ...sure pipe directly downstream of the delivery socket It must have an adequate range for the type of use The constant temperature of the compressed air must not exceed 180 C Higher temperatures are bri...

Page 11: ...ocket Repeat every 15 minutes during the initial 1 2 operating hours 5 5 Direction of rotation Briefly switch on the drive and check the direction of rotation according to the arrow on the housing 5 6...

Page 12: ...12 T BA ET 1250 0 GB 10 11 5 0 Commissioning 9 5 10 Lever position Pressurize 4 1 7 Exhaust respectively intake pipe R 2 8 to Tank R 2 2 3 DIAGRAM 7 Compressor...

Page 13: ...alve In accordance with accident prevention regulations a safety valve without a cut off must be fitted in the pres sure pipe downstream of every compressor It must be set so as to prevent the maximum...

Page 14: ...rdner Denver 6 4 Action for prolonged standstill Clean the machine thoroughly When cleaning with a pressure washer there is a risk of water penetration After wet cleaning run machine for several minu...

Page 15: ...possibility of being able to determine the cause and rectify the fault Defect Possible cause Rectification Capacity of the compressor vacuum pump decreases Vacuum filter or combination air filter foul...

Page 16: ...the lowest possible speed and without pressure or vacuum subsequently fill with lube oil as shown under Commissioning Excessive power requirement Excessive speed Excessive final pressure Pressure gau...

Page 17: ...e extended if the specified number of operating hours is not achieved Due to the different operating conditions it is impossi ble to predict when the check up for wear repairs maintenance and inspecti...

Page 18: ...ge for dam age A damaged cartridge must be replaced Check the round seal or gasket for damage Replace damaged sealing rings When cleaning the filter housing take steps to prevent any dirt wadding or l...

Page 19: ...ushbutton of the service indicator inwards colour changes from red to colourless The service indicator is ready for use once again Where necessary the filter cartridge can be cleaned once by blowing o...

Page 20: ...o become blocked due to fouling which would restrict the function of the vent valve To prevent this inspect the vent valve regularly at least every 3 months more frequently in the event of considerabl...

Page 21: ...11 Shaft seal 40x 52x 7 2 461 038 00 for Part 5 12 Shaft sealing ring liner 1 411 790 00 for Part 3 13 O ring 210x3 1 463 680 00 for Part 6 14 Oil filler cap 1 472 019 00 15 Oil dipstick 1 914 879 00...

Page 22: ...e bracket 1 914 251 00 in part 38 40 Valve cup 1 914 252 00 in part 38 41 Flat gasket 1 464 525 00 between parts 1 and 38 Item Object Quanti ty Order number Remarks Part Object Quan Order number Remar...

Page 23: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 23 DIAGRAM 11 Longitudinal and cross sectional diagram through the compressor vacuum pump with check valve...

Page 24: ...24 T BA ET 1250 0 GB 10 11 8 0 List of spare parts...

Page 25: ...8 0 List of spare parts T BA ET 1250 0 GB 10 11 25 DIAGRAM12 Longitudinal and cross sectional diagram through the com pressor vacuum pump with changeover four way cock...

Page 26: ...d Seven Hills New South Wales 2147 Australia Phone 61 2 96207000 Fax 61 2 96207955 email hermant malik gardnerdenver com France Gardner Denver France SA Division Compresseurs 42 rue du Montmurier BP 6...

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