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Leak Detection

Pump  effi ciency  is  compromised  by  pumping  an  added  volume  of  leaked  gas  to  maintain 

the  desired  vacuum.  System  leaks  can  be  inferred  by  noticing  vacuum  gauge  (Model  2060) 
differences when vacuum inlet tube is blocked from when the tube is opened for a time to the 
application system. System leaks can be located by slightly pressurizing the system and painting 
the suspected area with a thick soap solution. Escaping air will produce soap bubbles.

Pump Cleaning and Shutdown Procedure
Cleaning Contaminants
If application may have exposed the GEMINI™pumps to acidic / base or water miscible organic 
compounds,  pull  warm  water  vapors  through  the  pump  for  5  minutes  to  clean  pump  contact 
surfaces.

GEMINI™System Shutdown Procedures
After  use,  Welch  recommends  the  pump  be  run  for  about  2  minutes  disconnected  from  the 
vacuum process. The air pumped through the mechanism will purge out water vapor or droplets 
of water condensate that may have formed on the inside of the pump.

SECTION 4: MAINTENANCE

Maintenance Procedures
Maintaining a Welch Aspiration/Filtration Vacuum System
These units are 100% oil-free. The pump employs a non-lube piston and cylinder. No maintenance 
is necessary for the bearings. All bearings are sealed and permanently lubricated. Lubrication 
should not be attempted. The units are built for intermittent duty operation with the quietness and 
durability of a diaphragm, but with piston performance.

9

3.20
3.21

3.30  
3.31 

3.40  
3.41 

4.10 
4.11

Summary of Contents for WELCH GEMINI 2050

Page 1: ...mited by compatibility with pump materials of construction Always verify vapor chemical compatibility prior to pump use and utilize proper cleaning methods to remove chemical residuals from the pump a...

Page 2: ...ction could result in injury or death to people CAUTION Cautions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units...

Page 3: ...02 INSTALLATION 2 10 Introduction 2 20 Unpacking 2 30 Pump Location 2 40 Application Connection Section 03 OPERATION 3 10 Starting Procedures Applications Quali cation 3 20 Leak Detection 3 30 Pump Cl...

Page 4: ...part of the body 1 18 Use only in well ventilated areas 1 19 Never block pump exhaust Serious injury can result from pressure build up 1 20 To Reduce Risk Of Electrical Shock 1 21 Do not disassemble...

Page 5: ...urrounding temperature remains between 10 C and 40 C 50 F and 104 F Always check to insure the location chosen is protected from direct or indirect moisture contact 2 32 Electrical Source GEMINI pumps...

Page 6: ...port Pressure build up in the pump will cause pump to stall 2 42 Tubing Connection Use non collapsible tubing for all vacuum connections Connect to pump inlet using 3 8 10mm ID tubing keeping tubing...

Page 7: ...ons as well as certain alcohols ethanol isopropanol and carboxylic acids acetic acid It is important to check for pump material compatibility with potential fumes that can be drawn off your vacuum app...

Page 8: ...mBar GEMINI Start Up After verifying that your vacuum application is correctly con gured per Section 2 Installation turn on the pump On Off switch Welch recommends running the pump for a few minutes...

Page 9: ...r vapors through the pump for 5 minutes to clean pump contact surfaces GEMINI System Shutdown Procedures After use Welch recommends the pump be run for about 2 minutes disconnected from the vacuum pro...

Page 10: ...ower Failure If pump does not turn on the power adapter can be replaced Contact your Welch representative for information 10 SECTION 6 SPECIFICATION 6 10 SPECIFICATION TABLE 5 10 5 11 5 20 5 21 Parame...

Page 11: ...for any period however short will be repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been comp...

Page 12: ...ca Gardner Denver Thomas Inc Welch Vacuum Technology 5621 W Howard St Niles IL 60714 USA Phone 847 676 8800 Fax 847 677 8606 Email gdwelchvacuum gardnerdenver com Asia Rietschle Thomas Asia Paci c Ltd...

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