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SECTION 2: INSTALLATION

2.10  Introduction
2.11  This manual has been compiled not only for the care and maintenance of the Welch GEMINI    
 

Vacuum System now in your possession, but as a helpful reference and guide to prevent  

 

 

operating problems, enable troubleshooting, and ensure maximum pump life.

2.20  Unpacking

2.21  Carefully remove the Welch GEMINI

 Vacuum System from the shipping case. Preserve all 

 

paperwork for future reference. If damage has occurred from shipment a claim must be fi led    

 

with the carrier immediately; preserve the shipping carton for inspection by the carrier. If  

 

 

you are required to communicate with your dealer of Welch Vacuum, be sure to include your    

 

order numbers for quick identifi cation.  Do not return the pump to Welch without fi rst calling for   

 

a returned goods number.

2.30  Pump Location
2.31  Physical Location
 

The Aspiration/Filtration Vacuum System should be located preferably in a clean, dry, and well 

 

ventilated area.  The system should be placed where the surrounding temperature remains  

 

 

between 10°C and 40°C (50°F and 104°F). Always check to insure the location chosen    

 

 

is protected from direct or indirect moisture contact.

2.32  Electrical Source 

 

GEMINI

 pumps operate at 12 VDC.  Locate the pump near a source of AC power  

 

 

 

(115V/60Hz, 230V/50Hz) to utilize the AC power adapter.  The pump may also be used    

 

 

with the 12 VDC power lead plugged into a standard automotive accessory socket or other 

 

12VDC source.

2.33   Proximity to Vacuum Application
 

Welch recommends that the pump be installed at the highest point within the system to prevent  

 

possible water condensate form entering the pump.  The pump should be located close to  

 

 

the vacuum application system in order to maximize effi ciency.

2.34  Proximity to Ventilation
 

Locate pump to achieve proper ventilation of exhaust fumes, particularly if the vacuum    

 

 

application evolves fumes that are dangerous or malodorous.  Exhaust ventilation to a hood  

 

 

is recommended for all applications that could pass organic or acid base fumes through   

 

 

the vacuum pump.

5

WARNING

Do  not  pump  fl ammable  or  explosive  gases  or  vapors  or  operate  this 
pump  in  an  atmosphere  containing  fl ammable  or  explosive  gases  or 

vapors.

Summary of Contents for WELCH GEMINI 2050

Page 1: ...mited by compatibility with pump materials of construction Always verify vapor chemical compatibility prior to pump use and utilize proper cleaning methods to remove chemical residuals from the pump a...

Page 2: ...ction could result in injury or death to people CAUTION Cautions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units...

Page 3: ...02 INSTALLATION 2 10 Introduction 2 20 Unpacking 2 30 Pump Location 2 40 Application Connection Section 03 OPERATION 3 10 Starting Procedures Applications Quali cation 3 20 Leak Detection 3 30 Pump Cl...

Page 4: ...part of the body 1 18 Use only in well ventilated areas 1 19 Never block pump exhaust Serious injury can result from pressure build up 1 20 To Reduce Risk Of Electrical Shock 1 21 Do not disassemble...

Page 5: ...urrounding temperature remains between 10 C and 40 C 50 F and 104 F Always check to insure the location chosen is protected from direct or indirect moisture contact 2 32 Electrical Source GEMINI pumps...

Page 6: ...port Pressure build up in the pump will cause pump to stall 2 42 Tubing Connection Use non collapsible tubing for all vacuum connections Connect to pump inlet using 3 8 10mm ID tubing keeping tubing...

Page 7: ...ons as well as certain alcohols ethanol isopropanol and carboxylic acids acetic acid It is important to check for pump material compatibility with potential fumes that can be drawn off your vacuum app...

Page 8: ...mBar GEMINI Start Up After verifying that your vacuum application is correctly con gured per Section 2 Installation turn on the pump On Off switch Welch recommends running the pump for a few minutes...

Page 9: ...r vapors through the pump for 5 minutes to clean pump contact surfaces GEMINI System Shutdown Procedures After use Welch recommends the pump be run for about 2 minutes disconnected from the vacuum pro...

Page 10: ...ower Failure If pump does not turn on the power adapter can be replaced Contact your Welch representative for information 10 SECTION 6 SPECIFICATION 6 10 SPECIFICATION TABLE 5 10 5 11 5 20 5 21 Parame...

Page 11: ...for any period however short will be repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been comp...

Page 12: ...ca Gardner Denver Thomas Inc Welch Vacuum Technology 5621 W Howard St Niles IL 60714 USA Phone 847 676 8800 Fax 847 677 8606 Email gdwelchvacuum gardnerdenver com Asia Rietschle Thomas Asia Paci c Ltd...

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