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MAINTENANCE SCHEDULE
PAGE 36
9.6 SERVICE PLAN
.6 SERVICE PLAN
Service Kit
Number
HSK2232
HSK2240
HSK2259
HSK2267
HSK2259
HSK2240
HSK2275
12 Months From
Installation/Last
Service Or
C0MMISSION
100
1500
3000
4500
6000
7500
9000
Task
Preparatory
Task
Task Description
Parts Provided
Qty
X X X X X X 1
Change air intake element (air
compressor only)
Suction filter element
1
X X X X X X X 2
Inspect Belt Tension
X X X X X X 2A
OR
Inspect Drive Coupling
X X
Inspect corrosion rods
X 3
Replace
corrosion
rods
Corrosion
rod
assy. 1
X X X X X 4
Remove crankcase doors
Door joints
4
X X X X X
Clean sump
X X 5
+7+4
Replace
oil
CompAir Mineral
lubricant 20 Litres
2
X X X
6
+7+4
Replace oil
Reavellite S lubricant
20 Litres
1
Reavellite S lubricant
5 Litres
1
X X X X X X X 7
Replace Oil filter
Oil filter
1
X X X X X X 8
Replace water pump impellor
Impellor kit
1
X X 9
Remove 2nd stage valve covers
Cover O ring
4
X
12
+9
Service 2nd stage valves
Valve kit
2
X 13
+9
Replace
2nd
stage
valves
Valve
assy.
2
X
Inspect
2nd
stage
pistons
X 14
Deglaze
2nd
stage
liners
X 15
+14+9+4 Replace
2nd
stage
piston
rings
Piston
ring
kit
2
X
Inspect 2nd stage liners
X 16
+15+9+4 Service
2nd
stage
piston/small
ends Bearing
S/E
2
Gudgeon
pins
2
Circlips
4
X 16
+4
Replace 2nd stage big end bearings
Bearing Shells Pairs
2
Big
end
bolts
4
X X 17
Remove 1st stage valve covers
Cover O ring
4
X
19
+17
Service 1st stage valves
Valve kit
2
X 20
+17
Replace
1st
stage
valves
Valve
assy.
2
X
Inspect
1st
stage
pistons
X 21
Deglaze
1st
stage
liners
X 22
+21+4
Replace
1st
stage
piston
rings
Piston
Ring
Kit
2
X X
Inspect 1st stage liners
X 23
+21+4
Service
1st
stage
piston/small
ends Bush
2
Gudgeon
pin
2
Circlip
4
X 24
+4
Replace1st
stage
big
end
bearings Bearing
Shells
Pairs 2
Service Plan - 5217
Industrial Air
Summary of Contents for Reavell H5000 Series
Page 2: ......
Page 18: ...SAFETY PAGE 16...
Page 20: ...AMENDMENTS PAGE 18...
Page 22: ...COMPRESSOR LOG SHEET PAGE 20 REMARKS DATE REMARKS DATE...
Page 24: ...GENERAL DESCRIPTION AND OPERATION PAGE 22 4 6 LUBRICATION SCHEMATIC FLOW DIAGRAM...
Page 26: ...GENERAL DESCRIPTION AND OPERATION PAGE 24...
Page 36: ...OPERATION AND ROUTINE MAINTENANCE PAGE 34...
Page 44: ...DISMANTLING AND REASSEMBLY OF VALVES PAGE 42...
Page 50: ...FAULT GUIDE PAGE 48...
Page 72: ...PARTS LIST PAGE 70 93 95 1ST STAGE CONCENTRIC VALVE 9 8 6 5 4 2 1 3...
Page 74: ...PARTS LIST PAGE 72 96 97 2ND STAGE CONCENTRIC VALVE 2 1 3 4 5 6 5...
Page 80: ...PARTS LIST PAGE 78...
Page 92: ...ANCILLARY PARTS PAGE 90...
Page 94: ...STANDARD WIRING TERMINAL NUMBERS PAGE 92...
Page 95: ......