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5. Lubrication
5.1 Oil lubrication

The pump is despatched, normally, with full oil reservoirs, but the oil level
should be checked as a precaution.  The reservoir is full when the oil reaches
the top of the gauge.
An oil level switch is normally fitted for the fresh oil reservoir.  It automatically
switches off the vacuum pump when the minimum oil level is reached.  The
vacuum pump can be started again once the reservoir has been filled to the
top of the gauge.
If an auxiliary oil reservoir is fitted, the appropriate gauge on the auxiliary
reservoir should be checked.
We recommend the following oil brands: Bechem VBL 100, BP Energol RC
100, Esso rotary oil 100, Mobil vacuum pump oil heavy, Shell Tellus oil C 100
or Aral Motanol HK 100. Other lubricants may only be used after consulting
the supplier.

Old and used oil must be disposed of corresponding with the
relevant health, safety and environmental  laws.

If the oil brand is changed. The old oil must be drained completely from
the tank and the oil cooler.

5.2 Oil metering Pump

The oil metering pump is set to necessary output at the factory.

This rate can only be changed on request to our Company.

This rate can only be changed on request to our Company by turning the
regulating screw. The capacity will be changed about 

1

/

3

 per revolution.

Reduce oil counter-clockwise, increase oil clockwise.

Oil must be pumped into the pipes by the crank (about 150 to 200
revolutions)  at first start-up, after a stoppage of more than 1 week,

after exchange of stages, after cleaning of the oil pump and after work on the oil pipes.

Oil Consumption for VLV: 

l/hr

Oil Consumption for VLV + Roots booster on request

VLV

25-2

25-3

40-2

40-3

60-2

60-3

80-2

80-3

100-2

100-3

50 Hz

0.065

0.097

0.065

0.097

0.065

0.195

0.065

0.195

0.065

0.195

60 Hz

0.078

0.117

0.078

0.117

0.078

0.234

0.078

0.234

0.078

0.234

6. Maintenance

When maintaining these units and having such situations where personnel could be hurt by  moving parts or by live
electrical parts the pump must be isolated by totally disconnecting the electrical supply. It is imperative that the unit

cannot be re-started during the maintenance operation.
Do not maintain a pump that is at its normal operating temperature as there is a danger from hot parts or hot lubricant.
Hazardous substances must be removed before serving. Maintenance personnel should be informed regarding the
presence of anything harmful and also be informed about all relevant safety regulations before carrying out any work.

6.1 Oil lubricating pump

Special maintenance of the oil lubricating pump is not necessary during operation.  Please ensure that there is always sufficient
fresh oil in the reservoir to prevent air being pumped into the pipes.  Should this occur, pipes which deliver against pressure should
be released at the lubricating point and should not be reconnected until the discharged oil is free from air bubbles.  Petrol or
petroleum products must be pumped through the lubricating pump at least once a year, and the pipes must be cleaned.  The fresh
oil reservoir must also be flushed out.  The lubricating pump should be cleaned if it is not used immediately after delivery or has
not run for several months (see storage procedure on page 7).  Oil residues in the ports may have solidified and adversely affect
operation of the pump.

Reduction of oil

Increase of oil

Oil metering pump

Summary of Contents for Elmo Rietschle VLV 100-2

Page 1: ...80 2 VLV 80 3 VLV 100 2 VLV 100 3 Gardner Denver Schopfheim GmbH Postfach 1260 79642 SCHOPFHEIM GERMANY Fon 49 7622 392 0 Fax 49 7622 392 300 e mail er de gardnerdenver com www gd elmorietschle com B...

Page 2: ...uumpumpen VLV 5 3 2 14 Einsatzgrenzen VLV 5 4 Installation und Inbetriebnahme 5 4 1 Mechanische Installation 5 4 1 1 Aufstellung 5 4 1 2 Saugseite 5 4 1 3 Abluftseite 5 4 2 Elektrische Installation 6...

Page 3: ...len oder ein Ausfall derVakuumpumpezueinerGef hrdung vonPersonenoderEinrichtungenf hrt sind entsprechende Sicherheitsma nahmen anlagenseits vorzusehen 3 Ausf hrungen und Aufbau 3 1 Ausf hrungen Die Ty...

Page 4: ...er 3 bzw 2 Stufen und das obere Rotorlager mit Frisch l versorgt Die lschmierpumpe hat 4 Schmierstellen bei der VLV 2 bzw 6 Schmierstellen bei der VLV 3 Bei der Lagerschmierung flie t das l vom oberen...

Page 5: ...Dauer f r den Vor und Nachlauf liegt bei ca 20 30 Minuten Ausreichende K hlm glichkeit der Pumpe mu vorhanden sein siehe 4 1 1 Aufstellung berpr fen ob die Umgebungsluft stark aggressiv ist da evtl A...

Page 6: ...f r Motor und f r die Steuerung der Kontroll Einrichtungen befinden sich im Klemmenkasten Jede Anschlu klemme der Klemmenleiter hat eine Nummer und alle Anschl sse f r Motor und Kontroll Organe sind...

Page 7: ...ge Weniger l Mehr l lschmierpumpe VLV 25 2 25 3 40 2 40 3 60 2 60 3 80 2 80 3 100 2 100 3 50 Hz 0 065 0 097 0 065 0 097 0 065 0 195 0 065 0 195 0 065 0 195 60 Hz 0 078 0 117 0 078 0 117 0 078 0 234 0...

Page 8: ...t bersteigen Wird das Endvakuum nicht erreicht folgende Arbeiten durchf hren Sieb im Saugflansch ausbauen und reinigen berstr mventile ausbauen auf Funktion berpr fen Vakuum zwischen ND MD und HD Stuf...

Page 9: ...0 2 VLV 80 3 VLV 100 2 VLV 100 3 Gardner Denver Schopfheim GmbH Postfach 1260 79642 SCHOPFHEIM GERMANY Fon 49 7622 392 0 Fax 49 7622 392 300 e mail er de gardnerdenver com www gd elmorietschle com Vac...

Page 10: ...y 5 4 Installation and commissioning 5 4 1 Mechanical installation 5 4 1 1 Installation 5 4 1 2 Suction side 5 4 1 3 Exhaust 5 4 2 Electrical installation 6 4 2 1 General 6 4 2 2 Electrical connection...

Page 11: ...planned shut down of the pump could possibly cause harm to persons or installations then the corresponding safety backup system must be installed 3 Design and Construction 3 1 Models The VLV range is...

Page 12: ...ntainer the oil passes through an overflow orifice back into the fresh oil reservoir 3 2 5 Oil separation The oil containing exhaust flows from the HP stage into the used oil and condensate reservoir...

Page 13: ...cations Vacuum for printed circuit board production Carbonisation in drink production Vacuum packaging of moist products Vacuum cooling of foods Vacuum filtration Vacuum drying Vacuum crystallisation...

Page 14: ...numbered and all connections for motor and monitoring elements are allocated a specific number see circuit diagram Connection numbers must be observed during refitting or repair work to simplify detec...

Page 15: ...tion for VLV l hr Oil Consumption for VLV Roots booster on request VLV 25 2 25 3 40 2 40 3 60 2 60 3 80 2 80 3 100 2 100 3 50 Hz 0 065 0 097 0 065 0 097 0 065 0 195 0 065 0 195 0 065 0 195 60 Hz 0 078...

Page 16: ...the instruction manual c Maintenance during Storage The pumps should be operated once a month for about 2 hours to prevent any kind of corrosion within the pump Please pay attention to the fact that t...

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