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1. Introduction

In the event of a pump being re-
turned to us, for whatever reason

(eg.repair) it must be free of all danger-
ous and toxic material. A corrosponding
certificate has to be presented!

Explosion proof standards for the plant in
which the vacuum pump will be installed,
are the responsibility of the customer and
should have the approval of the appropri-
ate factory inspectorate..

2. Applications

VLV vacuum pumps are available for han-
dling a wide range of gases including
those which are extremely moist or ag-
gressive. They can also handle large quan-
tities of water vapour.

The ambient and suction tempera-
tures may be between 5 and 40° C.

For temperatures out of this range please
contact your supplier.
Suitable equipment should be fitted to
prevent slugs of liquid or solid parti-
cles being drawn into the pump.
Handling of explodible gases or va-
pours only on request with our com-
pany.

The standard versions may not be han-
dled in explosion areas. Special Ex-proof
versions can be supplied.

For installations that are higher
than 1000 m above sea level there

will be a loss in capacity.  For further
advice please contact your supplier.
All applications where an unplanned
shut down of the pump could possibly
cause harm to persons or installations,
then the corresponding safety backup
system must be installed.

3. Design and Construction

3.1 Models

The VLV range is available in 5 capacities: 25, 40, 60, 80 and 100 m³/hr
These, in turn, are available in 2-stage and 3-stage versions.  2-stage vacuum pumps reach an ultimate vacuum of 0.5mbar, and
3-stage vacuum pumps 0.02 mbar.  Cooling is by a centrifugal fan, between motor and last compressor stage, which draws the
cooling air through air ducts in the compressor units.

3.2 Construction of 2- and 3-stage VLV
3.2.1 General construction details

VLV machines are 2- or 3- stage vacuum pumps featuring fresh oil lubrication.
The individual stages are stacked, the rotor shaft being vertical.
The drive motor is situated at the top, above a centrifugal fan which is followed by the LP-stage, MP-stage and HP-stage.  The
MP-stage is omitted from 2-stage versions.
The entire base unit stands on a combined fresh oil and condensate/used oil reservoir.
A by-pass valve is fitted between LP- and HP-stage, and also between MP- and HP-stage in the 3-stage model, to prevent over-
compression at low vacuum (from VLV-40 capacity only).
Condensate discharge channels are provided in the bottom of the compression chambers.  Condensate can therefore flow out even
when the pump is not running.

Cut view VLV-2

Summary of Contents for Elmo Rietschle VLV 100-2

Page 1: ...80 2 VLV 80 3 VLV 100 2 VLV 100 3 Gardner Denver Schopfheim GmbH Postfach 1260 79642 SCHOPFHEIM GERMANY Fon 49 7622 392 0 Fax 49 7622 392 300 e mail er de gardnerdenver com www gd elmorietschle com B...

Page 2: ...uumpumpen VLV 5 3 2 14 Einsatzgrenzen VLV 5 4 Installation und Inbetriebnahme 5 4 1 Mechanische Installation 5 4 1 1 Aufstellung 5 4 1 2 Saugseite 5 4 1 3 Abluftseite 5 4 2 Elektrische Installation 6...

Page 3: ...len oder ein Ausfall derVakuumpumpezueinerGef hrdung vonPersonenoderEinrichtungenf hrt sind entsprechende Sicherheitsma nahmen anlagenseits vorzusehen 3 Ausf hrungen und Aufbau 3 1 Ausf hrungen Die Ty...

Page 4: ...er 3 bzw 2 Stufen und das obere Rotorlager mit Frisch l versorgt Die lschmierpumpe hat 4 Schmierstellen bei der VLV 2 bzw 6 Schmierstellen bei der VLV 3 Bei der Lagerschmierung flie t das l vom oberen...

Page 5: ...Dauer f r den Vor und Nachlauf liegt bei ca 20 30 Minuten Ausreichende K hlm glichkeit der Pumpe mu vorhanden sein siehe 4 1 1 Aufstellung berpr fen ob die Umgebungsluft stark aggressiv ist da evtl A...

Page 6: ...f r Motor und f r die Steuerung der Kontroll Einrichtungen befinden sich im Klemmenkasten Jede Anschlu klemme der Klemmenleiter hat eine Nummer und alle Anschl sse f r Motor und Kontroll Organe sind...

Page 7: ...ge Weniger l Mehr l lschmierpumpe VLV 25 2 25 3 40 2 40 3 60 2 60 3 80 2 80 3 100 2 100 3 50 Hz 0 065 0 097 0 065 0 097 0 065 0 195 0 065 0 195 0 065 0 195 60 Hz 0 078 0 117 0 078 0 117 0 078 0 234 0...

Page 8: ...t bersteigen Wird das Endvakuum nicht erreicht folgende Arbeiten durchf hren Sieb im Saugflansch ausbauen und reinigen berstr mventile ausbauen auf Funktion berpr fen Vakuum zwischen ND MD und HD Stuf...

Page 9: ...0 2 VLV 80 3 VLV 100 2 VLV 100 3 Gardner Denver Schopfheim GmbH Postfach 1260 79642 SCHOPFHEIM GERMANY Fon 49 7622 392 0 Fax 49 7622 392 300 e mail er de gardnerdenver com www gd elmorietschle com Vac...

Page 10: ...y 5 4 Installation and commissioning 5 4 1 Mechanical installation 5 4 1 1 Installation 5 4 1 2 Suction side 5 4 1 3 Exhaust 5 4 2 Electrical installation 6 4 2 1 General 6 4 2 2 Electrical connection...

Page 11: ...planned shut down of the pump could possibly cause harm to persons or installations then the corresponding safety backup system must be installed 3 Design and Construction 3 1 Models The VLV range is...

Page 12: ...ntainer the oil passes through an overflow orifice back into the fresh oil reservoir 3 2 5 Oil separation The oil containing exhaust flows from the HP stage into the used oil and condensate reservoir...

Page 13: ...cations Vacuum for printed circuit board production Carbonisation in drink production Vacuum packaging of moist products Vacuum cooling of foods Vacuum filtration Vacuum drying Vacuum crystallisation...

Page 14: ...numbered and all connections for motor and monitoring elements are allocated a specific number see circuit diagram Connection numbers must be observed during refitting or repair work to simplify detec...

Page 15: ...tion for VLV l hr Oil Consumption for VLV Roots booster on request VLV 25 2 25 3 40 2 40 3 60 2 60 3 80 2 80 3 100 2 100 3 50 Hz 0 065 0 097 0 065 0 097 0 065 0 195 0 065 0 195 0 065 0 195 60 Hz 0 078...

Page 16: ...the instruction manual c Maintenance during Storage The pumps should be operated once a month for about 2 hours to prevent any kind of corrosion within the pump Please pay attention to the fact that t...

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