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Maintenance and Servicing 

18 

112037 

WARNING ! 

Renew defective parts, if necessary! Wear protective gloves! 
Parts must be renewed at the intervals stated in this Operating Manual or as speci-
fied by the user internally! 
Do not clean with compressed air! 

6.2.2.2 

Assembly  

(see Fig. 8)

 

1. Place the pump so that the diaphragm 

(6)

 is lying in a horizontal position.

2. Tighten the diaphragm 

(6)

 with the torque of 

5 - 6

 Nm.

3. Bring the connecting rod 

(see Fig. 10)

 and the diaphragm 

(6)

 into the central position.

4. Replace the pump head 

(5)

.

5. Insert the valves 

(4)

 and the o-rings 

(3)

. Ensure that they are lying completely flat.

Do not insert the burred side facing the sealing surface.

6. Replace the connecting head 

(2)

 and tighten the 2 x 4 cross head screws 

(1)

 with

a torque of 3 - 4 Nm.

7. Use an analogue assembly sequence for all heads.
8. Reattach the hose connections with clamping ring screw fittings.
9. Close the casing by shutting the cover.

6.2.2.3 

Test 

Connect the pump to the electrical supply. 

Connect a vacuum measuring device to the suction connector and measure the ultimate 
pressure. 
If the device is working properly, then the figure stated in the technical data must be at-
tained within a maximum of one minute. 

The pump must not make any abnormal noises. 

Moving parts must not touch each other. 

6.2.3 

Maintenance of other components 

Check that the glass components

 

are undamaged cleaned and if necessary replace.  

Empty the secretion glass container

 

in a timely manner. 

(Observe all disposal specifications as applicable to hazardous substances!) 

Check screw connections for tightness and tightened when necessary.  

Check vacuum hoses for leaks and, if necessary, replace them. 

Check for leaks and, if necessary, replace the formed gasket located at the head piece of 
the drip pan. 

Change the PTFE filter and/or Inline filter at regular, defined intervals. 

Test performance of the quick-fitting couplings with shut-off valves. 

Summary of Contents for biovac 106 with 2 L Container

Page 1: ...Operation Manual EN Translation of the german original manual Aspiration Systems Models biovac 106 with 2 L Container biovac 106 with 4 L Container 112037 2017 04 10...

Page 2: ...ritten permission of Co Gardner Denver Thomas GmbH All rights under the copyright laws are expressly reserved by Co Gardner Denver Thomas GmbH We reserve the right to make changes and amendments Gardn...

Page 3: ...eration 14 5 4 Storage 15 5 5 Scrap Disposal 15 6 Maintenance and Servicing 16 6 1 General Requirements 16 6 2 Maintenance Performed by the User 16 6 2 1 Maintenance of the aspiration systems 16 6 2 1...

Page 4: ...s must have the technical competence required to perform the work that has to be done The user must authorize the operating personnel to do the work that has to be done The personnel must have read an...

Page 5: ...ring method grade 2 DIN EN 60204 1 2014 10 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 61000 6 2 2011 06 DIN EN 61000 6 4 2011 09 Electromagnetic compatibil...

Page 6: ...se of portable devices The local regulations apply in foreign countries Please note the following when connecting to the electrical power supply system The electrical power supply system must have a p...

Page 7: ...ent such sub stances from leaking out of the appliance or pump Treat these substances according to the applicable environmental protection regulations The diaphragm pump control valves and hose lines...

Page 8: ...a Aspiration System biovac 106 with secretion glass container 2 liters A quick coupling 4 is used for the connection to the diaphragm pump 2 It is provided with a stop valve The used resistant diaphra...

Page 9: ...hragm pump is used for the safe and precise aspiration of non flammable chemical and biological liquids The fluids can be removed easily and very precisely from slides Petri dishes cell culture contai...

Page 10: ...Application The biovac 106 Aspiration Systems are intended for the safe and precise extraction and catching of liquid and non explosive excess fluids use in the chemical biological and medical areas g...

Page 11: ...Technical Data 112037 11 4 Technical Data 4 1 Dimensions Fig 2 Dimension biovac 106 with secretion glass container 2 liters Fig 3 Dimension biovac 106 with secretion PP container 4 liters...

Page 12: ...mode S 1 Type of protection DIN EN 60529 IP 40 Class of insulation DIN EN 600034 1 F 160 C Dimensions W D H without hose mm 342 363 197 395 363 197 Weight kg 8 0 Order number biovac 106 inclusive mai...

Page 13: ...vice must be returned in packaging that is suitable for protecting it during transport 5 2 Installation and Connection Procedure Fig 5 Rear side connections biovac 106 with secretion glass container 2...

Page 14: ...ing plug g Elbow plug with valve d Separator h Connecting coupling of the pump e Float valve b Coupling f PTFE Filter 1 m 2 Liters container i Diaphragm pump Inline filter 0 22 m 4 Liters container hy...

Page 15: ...rve the operating instructions included when using the handvac 5 4 Storage The pumps are to be stored in a low dust interior room within the temperature range from 5 to 40 C and at a relative air humi...

Page 16: ...only be performed by the manufacturer or a dealer authorized by him Beware of the pump parts being possibly contaminated by hazardous substances Wear protective clothing if there is contamination The...

Page 17: ...r no 826801 4 Cross head screwdriver size 2 Order no 826801 2 Open spanner size SW 14 6 2 2 1 Disassembly 1 Disconnect the power supply and ensure that it cannot be switched on again 2 To open the cov...

Page 18: ...ping ring screw fittings 9 Close the casing by shutting the cover 6 2 2 3 Test Connect the pump to the electrical supply Connect a vacuum measuring device to the suction connector and measure the ulti...

Page 19: ...only be performed by the manufacturer or authorized workshops CAUTION The user shall be liable for the consequences of an incorrect damage report or a contaminated pump The statements in the damage r...

Page 20: ...dentify and seal the leak replace the seals and or hoses if necessary Vacuum pump leaking Check the hose connections between the pump heads replace the hoses and or fittings if necessary Pump head lea...

Page 21: ...ON We are not liable for any damage caused by the installation of any parts not supplied by the manufacturer 8 1 Service kit Diaphragm pump Designation Order no Service kit 402045 The service kit cons...

Page 22: ...112573 Secretion glass container complete 2 Liters consisting of position 2 6 1 112523 1 2 Secretion glass container 2 Liters 1 828840 3 Cover complete for secretion glass container 1 828840 1 4 Sili...

Page 23: ...P container complete 4 liters consisting of position 2 7 1 112523 7 2 Secretion PP container with cover 4 liters 1 828853 3 Float valve in the cover 1 112581 4 Silicone hose inside 6 mm x wall thickne...

Page 24: ...Spare Parts Overview 24 112037 8 2 3 Spare parts view Basic unit complete Fig 10 Explosion view Basic unit complete...

Page 25: ...PVDF 8 1 8 1 829919 829919 46 Quick release coupling PP NW 7 2 mm 6 4 mm 1 829996 2 829996 2 47 Angle with hose connector PP NW 7 2 mm 6 4 mm 1 829996 1 829996 1 48 Vacuum hose PTFE 8 6x1 mm 0 1 m 828...

Page 26: ...ospheres part 1 Basic method and requirements Appareils non lectriques destin s tre utilis s en atmosph res explosibles partie 1 prescriptions et m thodologie DIN EN 13463 5 2011 10 Nicht elektrische...

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