GAH Electrastream, User And Installation Manual

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3
CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS
1 INTRODUCTION 1 INTRODUCTION
1 INTRODUCTION 1 INTRODUCTION 1 INTRODUCTION
2 OPERA 2 OPERA 2 OPERA 2 OPERA 2 OPERATOR CONTROLS TOR CONTROLS TOR CONTROLS TOR CONTROLS TOR CONTROLS
3 TECHNICAL INFORMA 3 TECHNICAL INFORMA
3 TECHNICAL INFORMA 3 TECHNICAL INFORMA 3 TECHNICAL INFORMATION
TION
TION TION TION
5 COMMISSIONING 5 COMMISSIONING 5 COMMISSIONING 5 COMMISSIONING 5 COMMISSIONING
7 F 7 F
7 F 7 F
7 FAUL AUL
AUL AUL
AULT FINDING T FINDING
T FINDING T FINDING
T FINDING
CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS
Impor
Impor Impor Impor Important Information tant Information tant Information tant Information tant Information ----------------------------------------- ----------------------------------------- ----------------------------------------- ----------------------------------------- ----------------------------------------- 4
Section 1 Intr Section 1 Intr
Section 1 Intr Section 1 Intr
Section 1 Introduction oduction
oduction oduction
oduction
1-1 Introduction ---------------------------------------------- 5
1-2 System Layout ------------------------------------------- 8
1-3 Parts Supplied------------------------------------------- 11
1-4 The Electrastream System ------------------------------- 12
1-5 Tri Core Heater Operation -------------------------------- 13
Section 2 Operator Contr Section 2 Operator Contr
Section 2 Operator Contr Section 2 Operator Contr
Section 2 Operator Controls ols
ols ols
ols
2-1 System Control ------------------------------------------ 14
2-2 Electrastream Control Unit ------------------------------- 16
2-3 Shut Off Valves ------------------------------------------ 20
2-4 Temperature & Pressure Relief Discharge ---------------- 22
2-5 Thermostatic Mixing Valve ------------------------------ 22
2-6 Servicing ------------------------------------------------ 22
Section 3 T Section 3 T Section 3 T Section 3 T Section 3 Technical Information echnical Information echnical Information echnical Information echnical Information
3-1 Specifications ------------------------------------------- 23
3-2 Dimensions --------------------------------------------- 25
3-3 Wiring --------------------------------------------------- 29
Section 4 Installation Section 4 Installation Section 4 Installation Section 4 Installation Section 4 Installation
4-1 Building Control ----------------------------------------- 31
4-2 Electrical ------------------------------------------------ 31
4-3 Hot Water System --------------------------------------- 33
4-4 Heating System ----------------------------------------- 37
4-5 Expansion Discharge ------------------------------------ 40
4-6 System Pressure ---------------------------------------- 43
4-7 Electrastream Connections - ---------------------------- 44
Section 5 Commissioning Section 5 Commissioning
Section 5 Commissioning Section 5 Commissioning Section 5 Commissioning
5-1 Commissioning ----------------------------------------- 47
Section 6 Servicing Section 6 Servicing
Section 6 Servicing Section 6 Servicing Section 6 Servicing
6-1 Routine Service ----------------------------------------- 50
Section 7 Fault Finding Section 7 Fault Finding
Section 7 Fault Finding Section 7 Fault Finding
Section 7 Fault Finding
7-1 Fault Finding -------------------------------------------- 52
Health & Safety Health & Safety Health & Safety Health & Safety Health & Safety ------------------------------ ------------------------------ ------------------------------ ------------------------------ ------------------------------ Inside Front Cover
6 SERVICING 6 SERVICING
6 SERVICING 6 SERVICING 6 SERVICING
4 INST 4 INST 4 INST 4 INST 4 INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION
IMPORTANT
BEFORE STARTING THE INSTALLATION OF THE ELECTRASTREAM CHECK ALL COMPONENTS HAVE
BEEN DELIVERED AND ARE IN SATISFACTORY CONDITION - Refer to 1-3 .
HEAL HEAL
HEAL HEAL HEALTH & SAFETY
TH & SAFETY
TH & SAFETY TH & SAFETY TH & SAFETY
11
1-3 Parts Supplied
m e tI tr a P .y t Q
✓
s e t o N
1
l o rt n o C m a e rt s a rt c e l E 1
r o s n e s e r u ta r e p m e t r e d n il y c w / C
2
ti K s g n it ti F + r e d n il y C d e t n e v n U 1
m e ts y s d e t c e l e s r o f d e zi S
3
r e ta e H e r o c -i r T W k 9 1
m u i n a ti T
W k 3 x 3 d e n i b m o C
4
p m u P g n it a l u c ri C H A G 1
e s a h P e l g n i S V 0 3 2
5
s e v la V g n it a l o sI p m u P 2
m m 2 2
6
e v la V g n ix i M c it a ts o m r e h T 1
m o rf r e ta w t o h h ti w r e ta w d l o c s d n e l B
.s p a t r o f r e d n il y c
7
ti K & l e s s e V n o is n a p x E l 8 W H D 1
, e g u a G e r u s s e r P , p o o L g n il li F w / C - e ti h W
p a rt S d n a t e k c a r B & V R P T
8
e v la V n o it a n i b m o C 1
.) e v la V g n i c u d e R e r u s s e r P ( V R P s e d u l c n I
9
x o B ta ts o m r e h T r e d n il y C 1
.t a ts e d ir r e v o la u n a m w / C
0 1
s s a r B P S B " ¾ x m m 2 2 r e l p u o C I M 4
n I d l o C r e d n il y C - 1
t u O t o H r e d n il y C - 1
w o l F g n it a e H r e d n il y C - 1
n r u t e R g n it a e H r e d n il y C - 1
1 1
e v la V r e v e L e r o B ll u F m m 2 2 2
s p a T o t y l p p u S d l o C - 1
s p a T o t y l p p u S t o H - 1
2 1 e v la V d e s ir o t o M 1
tr o P 2
3 1
n o is n a p x E l 8 m e ts y S g n it a e H
ti K & l e s s e V
1
, e g u a G e r u s s e r P , p o o L g n il li F w / C - d e R
p a rt S d n a t e k c a r B & V R P T
4 1
r o ta l u m u c c A 1 l 0 0 3 r o l 0 0 2 l e d o M e g a r o t S r e ta W d l o C
5 1
e v la V r e v e L e r o B ll u F m m 2 2 1 e v la V ff O t u h S r o ta l u m u c c A
Note
On Electrastream Pre-piped units,
components are supplied already
assembled.
INTRODUCTION 1 INTRODUCTION 1 INTRODUCTION 1 INTRODUCTION 1 INTRODUCTION 1
11111
Standard Electrastream systems will be delivered wrapped on single pallet with cylinder
together with box containing control box, expansion vessels and loose components.
Pre-Plumbed Electrastream systems will be delivered wrapped on single pallet with
cylinder, control box, expansion vessels and all components fully assembled.
Electrastream Plus only