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DESCRIPTION 

 

WARNING

:  

The balance of this tool is designed for horizontal use and is not suited for any other applications. Gage Bilt 

will be pleased to advise for your specific application.

 

 

The GB703SRVT/4N6E is a pneumatic-hydraulic split handle riveter designed specifically for the efficient installation of a wide range of blind rivets. 

This tool’s unique "split" system provides the operator with a lightweight ergonomic tool. The head assembly when held in hand weighs just 1.5 lbs 

(.68kg)! The entire split handle riveter weighs 11 lbs. (4.99 kg). It has a .780” (19.81mm) rivet setting stroke. 

 

The GB703SRVT/4N6E split handle riveter operates with 90 to 100 psi (6.2-6.9 bar) providing maximum efficiency. At 90 psi, (6.2 bar) the 

GB703SRVT/4N6E does not exceed 81.5 dB (A) and consumes 3 cfm at 20 cycles per minute. 

 

The GB703SRVT/4N6E comes with 3 feet of hose.  

 

The air inlet is provided with 1/4-18 female pipe threads for accepting the user's air hose fitting. 

 

THE GB703SRVT/4N6E IS SOLD RIVET SPECIFIC. PLEASE CONTACT GAGE BILT FOR ALL OTHER APPLICATIONS. 

Daily cleaning and lubrication of nose assembly will greatly reduce down-
time and increase life of components. Using sewing machine oil, or an 
equivalent cleaner/lubricant, follow instructions below. 
 
1. Disconnect tool vacuum line (if equipped). 
2. Point nose assembly into oil as shown. 
3. Cycle tool 8-10 times and wipe dry.

 

CLEANING AND LUBRICATING PROCEDURE

 

TORQUE SPECIFICATIONS

 

 

Socket Head Cap Screws (400061 and 400066) = 40 inch lbs. 
Button Head Cap Screws (A-928) = 40 inch lbs. 
Flexlock Nut (400559) = 40 inch lbs.

 

Packing Plug (704118) = 45 foot lbs. 
End Cap (703114) = 45 foot lbs. 
Button Head Cap Screws (402482) = 35-40 inch lbs. 

(Do NOT over-tighten)

 

HYDRAULIC THREAD PREPARATION 

 

IMPORTANT:

 

Be sure to use thread sealant on all hydraulic fittings, Loctite® 30534 or similar Teflon® infused pipe dope is recommended. 

 

CAUTION:

 

Teflon tape is an excellent thread sealer, however, if it is not  properly applied, pieces of Teflon may enter the  

 

hydraulic system and cause malfunction or damage. Use 1 1/2  wraps of tape on each thread. Cut off all loose tape ends. 

 

Tighten until fitting feels snug and then go 1/2 to a full turn past  that point. 

CAUTION:

 Over tightening can easily distort the 

 

threads.

 

 

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reflect actual tool 

MAINTENANCE

 

 

WARNING:

 

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

Disconnect tool from its power source before performing maintenance.

 

 

WARNING

Excessive contact with hydraulic oil and lubricants should be avoided. 

 

 

WARNING: 

Dispose of Hydraulic Oil in accordance with applicable regulations.

 

 

WARNING: 

Read MSDS documents for all applicable materials. 

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements for service and care 
will extend the life of your tool. 
  *Only use an air supply set at 90-100 psi (6.2-6.9 bar) equipped with a filter-regulator to prevent  wear. 
  *The tool will eventually lose some hydraulic oil. Keep the hydraulic system full (only use Dexron III, or equivalent) and free of air by 
    using the air bleeder assy (704153) on a weekly basis. 
  *Proper care by operator is necessary in maintaining full productivity and reducing downtime. Read all applicable tool manuals and 
    nose assembly data sheets prior to operating tools. 

  

*Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws  ride on with 

  light machine oil on a daily basis. 
   *All Screwed End Caps, Base Covers, Air Fittings, Actuators, Screws and Nose Assemblies are to be examined at the end of each 
    working shift to check that they are secure. 
   *Check tool, all hoses and all couplings daily for damage or air/hydraulic leaks. Tighten or replace (if necessary). *For a complete 
    overhaul, tool kit (GB704TK) is recommended.

 

Summary of Contents for GB703SRVT/4N6E

Page 1: ...ORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRVT 4N6E INSTALLATION TOOL GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Page 2: ... 780 19 81mm Noise level Less than 81 5 dB A Rated pull load 2 200 lbs 9 79 kN Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703SRVT 4N6E 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul 9 Disassembly and Parts Lists 10 12 DEXRON III Oil Safety Data 13 EU Confor...

Page 3: ...G It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily ba...

Page 4: ...e air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assy is released Air pressure is then built up ...

Page 5: ...use 1 Remove plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever assy 724017 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air ...

Page 6: ...ctite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it is not properly applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that point CAUTION Over tightenin...

Page 7: ...tool hoses and head cylinder assy 703134 upward and lay flat on a table or bench When bleeding tool always keep the head cylinder assy 703134 higher than the handle assy 704132 2 Remove button head cap screw 402482 and stat o seal S572 from hole marked 3 and attach air bleeder assy 704153 to man ifold handle 744303 in an upright position 3 Connect the tool to air supply and cycle tool ten times ho...

Page 8: ...OUSING a If the spring 704141 breaks or dislodges air will flow freely through the muffler 704146 Replace or reset Valve spring installation tool 704162 is recommended b Check o rings on valve sleeve 703139 valve spool assy 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components requi...

Page 9: ... a complete set of o rings back up rings screws washers and gasket 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench...

Page 10: ...07 to slide it out of head cylinder assy 703134 Be careful not to damage threads or cause burrs on polished piston 703607 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the socket head cap screws 400061 and 400066 uniformly to 40 inch lbs to prevent leakage around the gasket 704129 403764 O RING 401080 BACK UP RING...

Page 11: ...TELY THE MIDDLE OF 703533 UNION 2 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703589 NATURAL 703595 RED 703596 GREEN EVACUATION TUBE ASSEMBLY INSTRUCTIONS FOR 703595 EVACUATION TUBE 703595 703520 HOSE 703515 VACUUM REGULATOR 700440 FITTING 703595 EVACUATION TUBE 16 FT 703533 UNION SEE PAGE 10 A 216 FITTING 703511 TUBING 10 FT A 506 TEE A 503 NIPPLE TO 703533 TO HANDLE TO 700440 703595 EVACUATION TUBE 1...

Page 12: ...4132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs Attach air piston assy 704121 to pi...

Page 13: ...ergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbent...

Page 14: ...r incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS W...

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