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WABECO CC-F1220 hs, Operating Instructions Manual

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Operating instructions

CNC milling machine

with tool changer

CC-F1220 hs

Summary of Contents for CC-F1220 hs

Page 1: ...Operating instructions CNC milling machine with tool changer CC F1220 hs...

Page 2: ...ies and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO The transportati...

Page 3: ...echnical data 15 4 4 Dimensions 17 4 5 Revolution setting 18 4 6 Electrical equipment 19 5 Achieving optimum results and avoiding incorrect usage 19 6 Inserting tools into the main spindle 21 6 1 Load...

Page 4: ...61 15 18 Control panel 62 15 19 Support arm control panel 64 15 20 Machine base cabinet 65 16 Circuit diagram 66 16 1 Overall connection diagram 66 16 2 Axis motor and limit switch connection X Y Z a...

Page 5: ...following relevant regulations EU Machine Directive 2006 42 EG EMC Directive 2014 30 EU EU Low Voltage Directive 2014 35 EU In order to fulfil implement the requirements of the directives named above...

Page 6: ...o the milling machine Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the milling machine by the user that have not ex...

Page 7: ...an emission noise level as of 80 dB A at the workplace ear defenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on b...

Page 8: ...t source that provides a value of at least 500 Lux at the tool s cutting edge 22 Do not remove the generated shavings with your hand Use the appropriate tools hand held sweeper hook brush 23 Never cha...

Page 9: ...when the machine is overloaded The machine can only then be switched on after a waiting period Switch for operational modes The switch for operational modes has 3 settings CNC operation zero setting s...

Page 10: ...initial operation or maintenance work Caution Dangerous electric voltage If the gripper of the tool changer is not swiveled in the positioning of the main spindle Z axis is admissible If the gripper...

Page 11: ...The doors of the machine safety cabin can only be opened if the machine is switched to operation modes CNC or set up if the main spindle is not moving 2 Delivery and set up 2 1 Transporting the machi...

Page 12: ...ter of the through bores in the installation surface has to be at least 9 mm The hexagon bolts M10 included in the scope of delivery of the machine base cabinet can be used for adjustments For this pu...

Page 13: ...hat no people or objects are in the danger zone of the tool changer and that the doors of the cabin are closed Please ensure also that the gripper is located parallel to the main spindle and that no t...

Page 14: ...lace at 50 74 8 dB A at 100 76 4 dB A Sound power level at 50 84 1 dB A at 100 80 3 dB A At an emission sound pressure level from 80 dB A and above at the workplace ear protection is required 4 Specif...

Page 15: ...itable for small workpieces e g for engraving work Main drive motor with overload protection Electronics Electronics manufactured in accordance with the VDE Association of German electronics engineers...

Page 16: ...values Plug Sub D 9 pol Industrial control line 3 m shielded cable Limit switches For X Y and Z axis mechanical single limit switches Tool changer With double gripper system Magazine stations 8 Tool c...

Page 17: ...17 4 Specifications regarding the machine 4 4 Dimensions...

Page 18: ...500 rpm in the 2 0 kW motor The potentiometer 8 of the control panel allows the infinite setting of the revolutions of the tool spindle from 100 to 7500 rpm In order for the revolutions to be activate...

Page 19: ...the ON OFF switch wait 5 seconds and reactivate 5 Achieving optimum results and avoiding incorrect usage Use of suitable processing tools Adaptation of revolution setting and feed to the material and...

Page 20: ...ials for example steel ordinary boring oil must be used The borer is always to be removed from the workpiece with the spindle rotating When using non metal materials for example wood tearing on breakt...

Page 21: ...with a certain torque For this purpose always observe manufacturer s instructions Regularly check the correct condition of tool bracket and tensioning bolt Defect tensioning bolts represent a high sec...

Page 22: ...s 9 Open the manual operation field of the control software 10 Open the tool correction memory of the control software and enter the diameter as well as length for tool T1 11 Enter T1 in the entry lin...

Page 23: ...ool you have to exchange a tool in the magazine with the new tool 6 2 Tool exchange If you wish to exchange a tool with one located in the tool magazine please proceed as follows 1 In order to place t...

Page 24: ...st the collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down 7 2 Removal 1 Hold the tensioning nut in one...

Page 25: ...uides proceed as follows 1 Undo the lock nuts 1 2 Set the adjustment bar of the relevant axis and all the associated threaded pins 2 in such a way that the relevant axis has no play and can be moved w...

Page 26: ...nly disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 9 2 Filling the coolant unit A number of protective measures must be ob...

Page 27: ...g the segmented coolant hose The flexible segmented hose shown in blue is made up of individually adjustable elements and can be shaped by hand or set as required The segmented hose and the nozzle are...

Page 28: ...of coolant using the coolant shut off valve Coolant shut off valve in the open position Maximum coolant flow Rotation of the coolant shut off valve clockwise Flow is reduced Coolant shut off valve in...

Page 29: ...f the machine is set up in a wet room all exposed parts must be oiled after each use to prevent corrosion Always lubricate all moving parts well In the event of bearing or slide play immediately adjus...

Page 30: ...s of operation in accordance with the lubrication plan The lubrication points Dovetail guide base plate Dovetail guide upper slide Dovetail guide Z column Trapezoidal thread spindles Sleeve and feed p...

Page 31: ...31 11 Lubrication of the machine...

Page 32: ...ell as the washers 6 aside Carefully remove the cover 5 Twist the locking screw 1 out of the tensioning mechanism Ensure that the upper piston 4 is in the upper final position Ensure that the lower pi...

Page 33: ...is tightened Open the clamping lever Guide play is set too nar rowly Adapt the guide play Rust on workpieces of machi ne parts when using coolant lubrication Wrong coolant set Check the ratio of cool...

Page 34: ...nt material Doors of the machine safety cabin cannot be opened Machine is not switched off and or switch for operating mo des in zero position Machine switched of switch for opera ting modes on CNC op...

Page 35: ...screen The control panel contains a storage compartment 1 which can hold the notebook power pack and or spare cables If the machine alone is connected to a 16A secured socket a user with a performanc...

Page 36: ...36 15 Drawings and legends 15 1 Milling head with pneumatic tension...

Page 37: ...91200006016 Screw 13 1 51006600 0004 Storage lid 14 2 51502120 Ball bearings 15 1 51005065 0002 Spindle ISO30 16 1 16047200072000 Circlip 17 1 1606885A080818 Feather key 18 1 51004045 0009 Distance bu...

Page 38: ...38 15 Drawings and legends 15 2 Tensioning mechanism...

Page 39: ...006030 Screw 5 2 51502220 O ring 6 1 51003475 0003 Transmission piston 7 3 51502222 O ring 8 1 51006600 0006 Low pressure cylinder 9 12 16191200006070 Screw 10 2 51504167 Plug in connection 12 1 51006...

Page 40: ...40 15 Drawings and legends 15 3 Z column with vertical slide...

Page 41: ...ew 9 4 16091300006016 Threaded pin 10 1 51507029 Tensioning lever 11 5 16063250005022 Push piece 12 4 16193400006000 Nut 13 1 51502520 0001 Bellows Z axis 14 1 16191200006010 Screw 15 1 51401103 0001...

Page 42: ...42 15 Drawings and legends 15 4 Spindle Z axis...

Page 43: ...0001 Motor holder 9 1 51401426 0001 Clamp motor holder 10 1 51401501 0001 Cover hood 11 1 51500122 Multiphase motor 12 2 16191200006030 Screw 13 1 51502323 Gear belt 14 1 51004050 0010 Gear belt pulle...

Page 44: ...44 15 Drawings and legends 15 5 Cross slide support...

Page 45: ...0 4 16191200008020 Screw 11 2 51401121 Aluminum bracket 12 2 16191200004010 Screw 13 1 16198500006000 Nut 14 1 51507029 Clamping lever 15 4 16063250005040 Push piece 16 9 16091300006016 Threaded pin 1...

Page 46: ...46 15 Drawings and legends 15 6 Spindle X axis...

Page 47: ...006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 17 1 51007250...

Page 48: ...48 15 Drawings and legends 15 7 Spindle Y axis...

Page 49: ...1200006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 17 1 51007...

Page 50: ...lding bracket 2 1 51401151 0001 Screw 3 2 16191200004025 Screw 4 2 16191200004010 Fanned washer 5 2 16167980004000 Nut 6 2 16193400004000 Mutter 15 9 Limit switch Y axis Part no Items Order no Descrip...

Page 51: ...axis Part no Items Order no Description 1 1 51500633 0001 Limit switch 2 2 16112500004000 Washer 3 2 16191200004025 Screw 4 1 51401548 0001 Holding bracket 5 2 16191200004010 Screw 6 2 16167980004000...

Page 52: ...nd legends 15 11 Tool changer Part no Items Order no Description 1 1 51006475 00011 Support arm tool support disk 2 1 51402050 00011 Tool support disk 3 1 51006475 00021 Support arm gripper 4 1 510010...

Page 53: ...no Items Order no Description 1 1 51402050 0001 Tool support disk 2 24 16143900008000 Nut 3 24 51507008 Pressure spring 4 8 51006540 0003 Tool bracket ISO30 5 8 16191200006020 Screw 6 8 16112500006001...

Page 54: ...54 15 Drawings and legends 15 13 Support arm tool support disk...

Page 55: ...Toothed wheel 7 1 51500122 Motor 8 1 16147100012003 Circlip 9 1 51004065 0002 Toothed wheel 10 1 16047100030000 Circlip 11 2 51502115 Ball bearings 12 2 16047200055000 Circlip 13 1 1606885A005012 Feat...

Page 56: ...56 15 Drawings and legends 15 14 Gripper...

Page 57: ...tion 1 1 51001075 0002 Gripper 2 2 51007350 0004 Clamping jaws gripper 3 2 51504162 Cylinder 4 2 51004014 0009 Activation pin 5 12 16196500004008 Countersunk screw 6 2 51401221 Jaw guide gripper 8 2 1...

Page 58: ...58 15 Drawings and legends 15 15 Support arm gripper...

Page 59: ...6425 0007 Switch bracket 16 2 16191200004020 Screw 17 2 51007026 0001 Socket 18 1 1606885A005025 Feather key 19 1 51004065 0004 Toothed belt wheel 20 1 16191200003010 Screw 21 1 16047200032000 Circlip...

Page 60: ...1 Rear sheet included in cabin 7 1 51401209 0001 Tool changer panelling 8 2 51505313 Clamping profile 9 2 51507006 Bow type handle 10 1 51402285 0004 Front Perspex sheet left 11 1 51402285 0002 Rear...

Page 61: ...n 1 1 Coolant basin included in cabin 2 1 Metal sheet included in cabin 3 1 Metal sheet included in cabin 4 1 Metal sheet included in cabin 5 1 Metal sheet included in cabin 6 1 Metal sheet included i...

Page 62: ...62 15 Drawings and legends 15 18 Control panel...

Page 63: ...ction 4 1 51500624 0001 Emergency button complete 5 1 51500600 Reverser 6 1 51500606 Emergency off switch 7 2 51500601 Toggle switch 8 1 LED s with switch included in control packet 9 1 51500801 0001...

Page 64: ...e plate with joint to support arm 2 1 51002416 00021 Square pipe with joints 3 2 51004020 0024 Guide bush to support arm 4 4 51004020 0010 Disk 20 x 8 1 x 3 5 2 16198500008000 Groove 6 2 1609130000803...

Page 65: ...cabinet Part no Items Order no Description 1 1 1120269 Machine base cabinet 2 1 Door included in machine base cabinet 3 1 Lock included in machine base cabinet 4 1 Door included in machine base cabin...

Page 66: ...Circuit diagram 16 1 Overall connection diagram see legend for circuit diagrams 16 6 This document shows all fixtures and fittings of the electrical equipment including the connections to the supply n...

Page 67: ...cuit diagram 16 2 Axis motor and limit switch connection X Y Z axis 16 3 NC rotary table see legend for circuit diagrams 16 6 Direction of rotation change green with brown see legend for circuit diagr...

Page 68: ...68 16 Circuit diagram 16 4 Axis motor and limit switch connection V W axis see legend for circuit diagrams 16 6...

Page 69: ...69 16 Circuit diagram 16 5 Sensors relay see legend for circuit diagrams 16 6...

Page 70: ...Sub D plug inputs P2 CNC control board P3 Power supply output stage PE Protection against electric shock R2 10 K Potentiometer spindle revolutions S1 EMERGENCY OFF S2 Main switch with low voltage trig...

Page 71: ...rabber 3 5 degree V axis S18 Limit switch grabber axis V axis S19 Limit switch tool caps W axis S20 Sensor Reference W Achse T4 Lock for operator door with query V1 Control valve grabber tool changer...

Page 72: ...2V1 5 2 directional valve electromagnet and compressed air pilot control 2A1 Cylinder single acting 3V1 5 2 directional valve electromagnet and compressed air pilot control 3A1 Cylinder double acting...

Page 73: ...tended T slots of the rotary table 2 The workpiece to be processed is in turn clamped in the lathe chuck 17 2 Swiveling the worm shaft in and out The swiveling of the worm shaft in and out is not nece...

Page 74: ...ng a 5 mm Allen key pushed through the motor hood into the screw 13 only clockwise The rotary table should only turn with difficulty or not at all 10 The four threaded pins in the limiting ring can no...

Page 75: ...y This enables the motor holding plate 30 to be swiveled 3 Remove the three screws 28 using the Allen key The motor holding plate may be swiveled to give better access to the screws 4 Tighten the scre...

Page 76: ...ccentric tappet 7 is set using the holding ring 6 To set the axial play of the eccentric tappet proceed as follows 1 Remove the NC drive unit see chapter Removing the NC drive unit 2 Undo the four thr...

Page 77: ...tary table 3 1 Worm wheel 4 1 Stop ring 5 1 Worm shaft 6 1 Retaining ring 7 1 Excenter 8 1 Washer 11 1 Locking screw 13 1 Screw 14 1 Feather key 20 6 Fixing screw worm wheel 21 4 Fixing screw stop rin...

Page 78: ...ar belt 32 1 51004040 0009 Gear belt wheel 33 1 51401330 Motor cover 34 1 51501505 Counter nut 35 1 51501533 Cable screw 36 4 16193400005000 Nut 37 1 51500122 Stepping motor 38 1 51004010 0021 Spacer...

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