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DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING. LOCTITE® IS A 
REGISTERED TRADEMARK OF HENKEL CORPORATION.  

 

Seller warrants that all goods covered by this catalog will conform 

to applicable specifications and will replace or repair, F.O.B. our plant, any 
goods  providing  defective  from  faulty  workmanship,  or  material,  for  6 
months from date of shipment

.  

 

Said  warranty  to  remain  in  effect  if,  and  only  if,  such  goods  are 

used in accordance with all instructions as to maintenance, operation and 
use, set forth in manuals and instruction sheets furnished by seller. 
 

Sellers obligation under this warranty shall be limited to the repair 

or rework of the goods supplied or replacement thereof, at Seller’s option, 
and  in  no  case  is  to  exceed  the  invoice  value  of  said  goods.  Under  no 
circumstances  will  the  seller  be  liable  for  incidental  or  consequential 
damages  or  for  damages  incurred  by  the  buyer  or  subsequent  user  in 
repairing  or  replacing  defective  goods  or  if  the  goods  covered  by  this 
warranty are reworked or subjected to any type of additional processing. 
 

This  warranty  is  void  if  Seller  is  not  notified  in  writing  of  any 

rejections or defects within 6 months after the receipt of the material by the 
customer. 

THIS  WARRANTY  IS  MADE  IN  LIEU  OF  ALL  OTHER  WARRANTIES 
EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. 

WARRANTY 

  

 

  

 

DECLARATION OF CONFORMITY 

MANUFACTURER:

 Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan (586-226-1500) 

  

WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS  

TO THE FOLLOWING DIRECTIVES AND STANDARDS  

  

Machinery Directive 2006/42/EC

 

 

EN12100-1 & EN12100-2 

EN792-1:2000+A1 

  

EU REPRESENTATIVE

Edgar Hausmann GmbH

 

Förster-Busch-Str. 10

 

D-34346 Hann. Münden Germany  

 

EQUIPMENT DESCRIPTION: 

GB703SRVT/4N6E FASTENER INSTALLATION TOOL 

  

This product specified above conforms to the above dIrectives and standards. 

  

 

SIGNATURE: 

  

  

NAME:  BRIAN LEIGH 

 

 

 

 

 

 

          PRODUCT MANAGER 

 

 

 

 

 

 

          CLINTON TWP., MI U.S.A. 

 

 

 

 

 

 

          MAY 2010 

 

 

 

 

 

 

          (586) 226-1500 

GAGE BILT 

Summary of Contents for GB703SRVT/4N6E

Page 1: ...ORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRVT 4N6E INSTALLATION TOOL GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Page 2: ... 780 19 81mm Noise level Less than 81 5 dB A Rated pull load 2 200 lbs 9 79 kN Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703SRVT 4N6E 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul 9 Disassembly and Parts Lists 10 12 DEXRON III Oil Safety Data 13 EU Confor...

Page 3: ...G It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily ba...

Page 4: ...e air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assy is released Air pressure is then built up ...

Page 5: ...use 1 Remove plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever assy 724017 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air ...

Page 6: ...ctite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it is not properly applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that point CAUTION Over tightenin...

Page 7: ...tool hoses and head cylinder assy 703134 upward and lay flat on a table or bench When bleeding tool always keep the head cylinder assy 703134 higher than the handle assy 704132 2 Remove button head cap screw 402482 and stat o seal S572 from hole marked 3 and attach air bleeder assy 704153 to man ifold handle 744303 in an upright position 3 Connect the tool to air supply and cycle tool ten times ho...

Page 8: ...OUSING a If the spring 704141 breaks or dislodges air will flow freely through the muffler 704146 Replace or reset Valve spring installation tool 704162 is recommended b Check o rings on valve sleeve 703139 valve spool assy 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components requi...

Page 9: ... a complete set of o rings back up rings screws washers and gasket 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench...

Page 10: ...07 to slide it out of head cylinder assy 703134 Be careful not to damage threads or cause burrs on polished piston 703607 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the socket head cap screws 400061 and 400066 uniformly to 40 inch lbs to prevent leakage around the gasket 704129 403764 O RING 401080 BACK UP RING...

Page 11: ...TELY THE MIDDLE OF 703533 UNION 2 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703589 NATURAL 703595 RED 703596 GREEN EVACUATION TUBE ASSEMBLY INSTRUCTIONS FOR 703595 EVACUATION TUBE 703595 703520 HOSE 703515 VACUUM REGULATOR 700440 FITTING 703595 EVACUATION TUBE 16 FT 703533 UNION SEE PAGE 10 A 216 FITTING 703511 TUBING 10 FT A 506 TEE A 503 NIPPLE TO 703533 TO HANDLE TO 700440 703595 EVACUATION TUBE 1...

Page 12: ...4132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs Attach air piston assy 704121 to pi...

Page 13: ...ergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbent...

Page 14: ...r incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS W...

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