gabriel AVANTI 800 series Assembly Instruction Manual Download Page 24

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GABRIEL KERAMIK AB

80/125

80/100

Cassette assembly in round and rectangular tiled stoves

Outdoor inlet air

Mount the reduction flange to the flexible tube and

connect the flange and tube to inlet air through the

floor

Indoor inlet air

Mount the reduction flange to the flexible tube and

connect the flange and tube to inlet air through the

base.

Place the enclosed rockwool

sheet in the firebox. Cut out a

square hole – same size as the

hole in the fire box block.

Fit in the cassette so that the steel

flanges round the cassette are

inside the tiles and the brass frame

is in contact with the tiles.

Note! If the cassette does not fit

correctly at the bottom edge this

can be compensated by removing

some rockwool in the forward

edge. Alternatelive a thin layer

of mortal can be laid at the rear

edge

under

the rockwool plate.

Thereafter the cassette should rest

stable and even on the bottom. The

brass frame should at the same

time fit tightly against the tiles.

NOTE!

The cassette is installed in

the same way in round and

rectancular stoves.

Summary of Contents for AVANTI 800 series

Page 1: ...ovals 2 Explanation of symbols foreword 3 Body Preparations 4 Important measurements 5 Overall installation sequence 6 Assembly 7 18 Radiation plate installation 19 Tiles and cassette Tiling preparations 20 Tiling assembly 21 Tiling recommendations 22 Cassette assembly 24 Fan installation 27 ...

Page 2: ...ng Fuel Wood Manufacturer Gabriel Keramik AB Address Strandavägen 62 SE 380 52 Timmernabben Production site Timmernabben Sweden Test laboratory 0402 SP Technical Research Institute of Sweden Address Box 857 SE 50115 Borås Sweden Test report no 0402 CPD 502101 Lars Burmeister Manager Director Gabriel Keramik AB Gabriel Keramik AB Strandavägen 62 SE 380 52 Timmernabben Sweden 08 EN 15250 2007 Slow h...

Page 3: ...ked with a pen Control measurement Shows important measurements during assembly Trowel Shows where the clay mortar is placed Rendered areas Shows the areas that shall be rendered with clay mortar Saw Shows where the prefabricated modules should be sawn Insulation Shows where you place the insulation Flue connection Gabriel stoves can be either rear or top connected A prefabricated flue can be dire...

Page 4: ... mm Toppanslutning 2190 mm Bakanslutning C C 2115 mm Preparations Measurement for ø 150 mm flue pipe connection Combustible wall Combustible wall Base block Top connection 2190 mm Rear connection c c 2115 mm Measurement for ø 125 mm combustion air inlet connection ø125 mm ø150 mm ...

Page 5: ... 9 9 9 9 9 9 9 9 9 13 14 15 3 3 2 1 3a 2 1 6 6 6 6 6a 7 2 8 8 8 8 8 10 11 11 12 12a 560 mm 880 mm 35 mm 50 mm No joints 1 17 shows the numbers of all parts see page 6 Control and guide measurements all measurements in mm Base block Combustible wall Radiation plate Against a straight wall 50 mm Outer mantle Inner core Control measurement Floor level Important measurements AVANTI ...

Page 6: ...GABRIEL KERAMIK AB 6 Start A 5 4 3 3 3 3 3a 3 2 1 17 16 15 14 13 9 9 9 9 9 9 9 9 9 8 7 6a 6 6 6 6 8 8 8 8 8 11 11 12a 12 10 Overall installation sequence ...

Page 7: ...ick layer of mortar on the prepared floor Make sure the regu lation distance to the wall is kept Level vertically and horizontally Check the distance to the wall min 50 mm Set the firebox block 2 with mortar Level vertically at the rear with the baseblock Seal insulate between the firebox blocks Check that the height is within the tolerance 293 mm Before starting the assembly make sure that the su...

Page 8: ...the contact surfaces with a squeezed sponge Set the firebox block 6 with mortar The firebox block must not touch the outer rings the firebox block must be allowed to expand freely without affecting the outer ring Seal with insulation at the front edge of the U formed blocks Make sure the soot hole is min 100 mm Level vertically and horizontally Check the height see page 5 Make sure that no mortar ...

Page 9: ...mbly Set the second firebox block 6 on top of the first one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Make sure that no mortar falls between the firebox block and the outer ring Set the outer ring 3 with mortar Level vertically and horizontally Check the heights see page 4 ...

Page 10: ... Set the outer ring 3 with mortar Level vertically and horizontally Make sure that no mortar falls into the expansion gap at the back of the firebox blocks Set the fourth firebox block 6 on top of the third one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Make sure that no mortar falls into the exp...

Page 11: ...ebox block 6a on top of the fourth one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Note Remove any excess mortar that has fallen to the bottom in the left and right smoke gas channel Clean the channels with a wet brush Make sure that no mortar falls into the expansion gap at the back of the firebo...

Page 12: ...he firebox top block as shown in the picture This will enable you to continue without disturb ing the vertical measure ments as you progress The support will also be of help when tiling above the firebox Set the outer shelf block 5 with mortar Cut a piece of insulation to seal the space under the shelf Check that the height is within the tolerance 1020 mm Set the outer ring 9 with mortar Level ver...

Page 13: ...ings and inner blocks must not be in contact Level vertically and horizontally Check the control measurements see page 5 For a better joint wipe the contact surfaces of the outer rings with a squeezed sponge Afterwards gently brush the mortar joints with a wet radiator brush Place the inner block 8 on top of the firebox block 7 without mortar joint Make sure that this and the following blocks are ...

Page 14: ...ar Level vertically and horizontally Set the church roof 10 Level vertically and horizontally Place a thin strip of insulation 2 3 mm between the block and outer ring to prevent soot accumulation Set the flame protection block 11 with mortar Level vertically and horizontally ...

Page 15: ...11 mm 9 12 9 24 25 26 Assembly Set outer ring 9 with mortar Level vertically and horizontally Set the divider block 12 in mortar Level vertically and horizontally Set outer ring 9 with mortar Level vertically and horizontally ...

Page 16: ...eave enough space for the whole inner core to expand upwards Place the allocated insulation strip on top of the divider and flame protection blocks Smear a small string of wet mortar just to fix the insulation to the fol lowing top lid The insulation shall function as an expansion gap towards the divider so that the inner block can move vertically Set the top lid 13 with mortar Level vertically an...

Page 17: ...rendered with clay mortar easiest done before the assembly Top flue connection Set the blocks 15 with mortar Join the two blocks together with the heat resistant silicon or mortar Rear flue connection to an existing chimney Cut the back of the blocks for a suitable connec tion Render and brush the soot channel surfaces Make sure the damper runs freely The two blocks 15 shall be set in mortar 5 mm ...

Page 18: ...B 18 16 33 34 17 35 17 Set the small lid 16 in mortar If needed cut to size for the either of the two flue pipe installations Assembly The supporting pieces 17 shall be adjusted according to the size of the crown tiles ...

Page 19: ...hat the bent edge is towards the stove body Screw it together with the lower heat plate 20 as shown Place the brackets 18 on the top of the stove secure with silicon When the stove body assembly is completed Hang the rdiation plate on the brackets as shown Screwed Radiation plate Radiation plate installation ...

Page 20: ...ult a joint width of 2 3 mm is recommended Wooden wedges recommended Seal with adhesive between tiles and body around the firebox and the soot holes Do not block the air inlet hole grate for convection heat Corner tiles are fixed to create a shadow line as shown Picture 3 page 21 Keep to the marked lines while tiling Picture 3 page 21 Be sure that the rear edge is straight towards the wall Picture...

Page 21: ...list ca 2mm Applicera fix med tandspackel både på stomme och kakel enligt bild Loda in centrum Att tänka på Loda in mitten Applicera fix både på stomme och kakel med en tandspackel ca 8 mm stommen och tvärtom på kaklet så du får ett mönster Ett skift i taget Fogtjocklek ca 2 3 mm Håll den markerade feta linjen vid kaklingen Börja kakla nerifrån och mitten Sockel fotsims eldstad osv och gå mot sido...

Page 22: ...me distance to the wall 2 Tile around the fireplace Measure and check the diagonals so that they are equal Make sure that the tiles are level and plumb by placing a level on both tiles M and Nr 1 and M and Nr 3 3 4 Continue with the corner tiles U and go to the wall Keep a straight line at the back Have in mind the shadow line of about 2 mm the corner tiles provide Picture 3 page 21 5 6 Repeat the...

Page 23: ...AB 23 Tiling Assembly Nr 16 Nr 15 Nr 14 Nr 1 Nr 2 Nr 11 A Nr 11 A M M Nr 4 Nr 5 Nr 6 Nr 16 Nr 15 Nr 14 Nr 9 Nr 10 Nr 3 Nr 12 B A A B A A B 2 1 3 4 5 6 7 8 9 10 11 Mortar Shelf Picture 6 Picture 7 Start from the center ...

Page 24: ... hole same size as the hole in the fire box block Fit in the cassette so that the steel flanges round the cassette are inside the tiles and the brass frame is in contact with the tiles Note If the cassette does not fit correctly at the bottom edge this can be compensated by removing some rockwool in the forward edge Alternatelive a thin layer of mortal can be laid at the rear edge under the rockwo...

Page 25: ...ed stoves Pass the flexible tube through the hole in the cassette bottom and fit it over the connecting flange and fasten the flange plaate Mount the damper in the bottom of the cassette do not forget the cotter pins Make sure the damper has a free action Fasten the cover plate ...

Page 26: ...sition pull it out again approx 20 mm and apply a silicon string just inside the edge around the brass frame then push the cassette back in Even the seal with a wet finger to dip the finger in water with dish washing detergent is an easy way to get a neat silicon seal Remove the masking tape Insulate behind the cassette around the sides and in the front edge between the cassette and the body NOTE ...

Page 27: ...s not pushed to far in as it will restrict the inlet convection air flow to the cassette Press the fan carefully into the pre cut hole in the sealing block Note The fan must be moun ted so that air is sucked into the fan The air flow passes through channels in the cassette and exit through the upper front edge Fan installation in round and rectangular stoves Insert the steel plate vertically and o...

Page 28: ...GABRIEL KERAMIK AB www gabrielkakelugnar se Tel 46 0 499 233 00 ...

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