FY-TECH FY-5015L Owner'S Manual Download Page 23 | Manualshive

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Gun

Trigger

Thermal Switch

AC12V

AC12V AC12V AC12V

Capacitor

Control Silicon

Fuse

Rectifier

30W Transformer

500W Transformer

10A Fuse

Power Switch

AC 220V

Control Silicon

PCB 6

PCB 4, 5

Gun Cable

Earth Cable

AC12V

AC12V

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Summary of Contents for FY-5015L

Page 1: ...Owner s Manual The equipment is approved by following car manufacturers China FY 5015L...

Page 2: ...electing a location 5 Connecting Input Power 5 Operation 1 Aluminium Dent Puller Controls 2 Steel Dent Puller Controls 3 Aluminium Welding Gun Application 4 Steel Welding Gun Application 5 Pulling Ham...

Page 3: ...ld consult their doctor before going near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Check the integrity of...

Page 4: ...1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant current Temperature V S I O Suitable for some hazardous locations...

Page 5: ...rossbar lifter Tools 12mm washer Tool box Polisher 10A fuse Waveform electrode tip NO F010 NO F013 Control transformer NO F025 Pneumatic vacuum cupule NO F001 Claw puller NO F004 Carbon Cod NO F007 St...

Page 6: ...voltage Phases Frequency Output voltage Input power Max instantaneous current Input current Operation way Time regulation system One side welding thickness AC 220V Single phase 50 60Hz 2 0A 4A H grade...

Page 7: ...ng If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wait fifteen minutes for unit...

Page 8: ...sories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local distributor or service a...

Page 9: ...power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm in diameter 3 Do not move or operate unit where it could tip 4 Use cart or unit handle...

Page 10: ...all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select type and size of over cur...

Page 11: ...fore use It is easy and simple to operate the stud welder even though you have no relevant experience Firstly you could turn the main power switch to the on position and adjust the current according t...

Page 12: ...uller Controls Operation 1 2 3 4 5 6 7 8 9 10 1 LCD display 2 Current decrease 3 Current increase 4 Time decrease 5 Time increase 6 Function selection 7 Earth cable 8 Gun cable 9 Gun testing button 10...

Page 13: ...clean paintfree location on metal workpiece as close to welding area as possible Weld gun with chuck and stud Adjust current See page 9 Place the weld gun perpendicular to the dent area on the workpie...

Page 14: ...Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers 1 Electrode holder Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding...

Page 15: ...Put the corresponding pulling screw on the studs and tighten up Choose crossbar lifter Make sure the crossbar lifter with pulling hook is fixed on the car body Connect the pulling hook to the pulling...

Page 16: ...is to adjust the up and down moving range of the main axle 5 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the un...

Page 17: ...nother operation is available after this procedure finished if not please shut off the main power supply and switch off the unit F017 F011 F020 a Washer Welding Set correct time Set correct amperage A...

Page 18: ...ld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It can pull out...

Page 19: ...high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece...

Page 20: ...ckness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Connect negative outside wire to a clean paint fre...

Page 21: ...out Manual operating cupule 1 Push manual cupule in to lock the cupule on the dent 2 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with t...

Page 22: ...bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 Output amperage too high 2 Weld time too long 3 Bad cont...

Page 23: ...6 Gun Trigger Thermal Switch AC12V AC12V AC12V AC12V Capacitor Control Silicon Fuse Rectifier 30W Transformer 500W Transformer 10A Fuse Power Switch AC 220V Control Silicon PCB 6 PCB 4 5 Gun Cable Ear...

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