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LOSC, HISC - Low / High Scale Range
If thermocouple or PT100 is selected as input type (INPT) these parameters
are used to define the range of the setpoint adjustment.  Otherwise, If
linear process input is selected, these parameters are used to define the
range of the process value and setpoint adjustment, refer section 5.14 for
more details.

PL1, PL2 - Power limit for Heating and Cooling Outputs
These parameters limit maximum heating and cooling percentage power
during warm up and in proportional band.  These are used only for those
processes  that heat or cool with full speed are dangerous or not
satisfactory with the results.  For normal applications these parameters
are set to 100%.

INPT - Input Type selection
Select a correct type in accordance with the input connection.

UNIT - Process Unit
Select a correct unit for the process.  for linear process input select Pu
(Process Unit) if the unit is other than °C or °F.

RESO - Select Decimal Point Position (Resolution)
This parameter defines the position of the decimal point on the process
value and setpoint.

Value

Decimal Point Position

xxxx
xxx.x
xx.xx

Note that           is used only for linear process input.

CONA - Control Action of Output 1
Select               (Reverse) action for heating process, that is to increase
output power as the process value decreases ( or setpoint increases).
Select                   (Direct) action for cooling process, that is to increase output
power as the process value increases (or setpoint decreases).

A1MD - Alarm Mode Selection for Alarm 1
Refer section 5.10 for an in-depth description.

A1SF - Alarm 1 Special Function
Select a hold function or latch function for Alarm 1.  See section 5.10 for
more details.   Select                or                 to reconfigure Alarm 1 output
as a dwell timer.  See section 5.13 for more details.

CYC, CCYC - Proportional Cycle Time of Output 1 and Cooling Outtput
Select a proper value for the process in accordance with the output
devices fitted.  See section 5.5.2 for further discussion.

CPB, DB - Cooling P Band, Cooling Dead Band
Refer section 5.9 for description.  If no cooling is fitted for the controller,
these parameters may be neglected.

5.5.1  Learning  the  Parameters

SV - Setpoint Value
This parameter is the desired target of the process.  It can be adjusted
within the range defined by the Low Scale Value (LOSC) and High Scale
Value (HISC).  The  default value is 100°C (212°F).

ASP1 - Alarm 1 Setpoint Value or Dwell Time
This sets the levels at which the alarm 1 will operate if AISF is selected for
alarm function.  If AISF is selected for dwell  timer   (             or              ),
ASP1 is used as setting value of dwell timer.  The timer start to count as the
process value reaches the setpoint value,  see section 5.10 and 5.13 for
more details.

RAMP - Ramp Rate
This forces the process to warm up (or cool) with a predetermined rate as
power applied.  Setting this parameter to zero if no ramp is needed.  The
process will warm up (or cool) with maximum speed.

OFST - Offset Value for Manual Reset
For those systems it is desired to perform manual reset control by setting
integral time ( TI ) to zero, OFST is adjusted to compensate the deviation
between PV and SV.  If PV is too low for reverse control action (or too high
for direct control action) then increase value of OFST.  If TI is not zero,
OFST is unchangeable.

SHIF - Shift  Process Value
This value will be added to the process value so that the process value will
be read with minimum error.  For those process with bad circulation may
use this parameter to compensate the temperature difference between
sensor and the process.

PB, TI, TD - Constants for PID Control
Refer section 5.7 for an in-depth description.

AHY1 - Hysteresis Values of Alarm 1
These values define the dead bands for alarm action.  As the process
value exceeds the boundary of the dead band and stays within the band
the alarm will remain same status.

HYST - Hysteresis Value of ON-OFF Control
This parameter defines a dead band for the ON-OFF control.

ADDR - Address of the unit for the communication
This parameter provides an identity code for the RS-485 interface.  Note
that it is not allowable to set the same ADDR code for those controllers
communicating with same computer to prevent line contention problems.  If
the controller does not use the RS-485 interface, the ADDR can be
neglected.

5.5  SETTING-UP PROCEDURES

As power applied, the model number of the controller and its software
version number will be displayed for 3.2 seconds, then all the display
segments and LED indicators will be lit for 3.2 seconds.  After the 6.4
seconds of initial cycle the controller enters the normal display mode, the
display shows the current process value and the alternative display shows
the setpoint value.  The display will continuously flash in cases of:

(1) during executing autotune program
(2) during executing manual mode program
(3) warning that the next parameter is a  higher level  parameter as scroll

key is depressed.    The warning message will maintain a duration of
3.2 seconds.   If  the scroll key is released after the duration elapses
the display will  indicate  the code of  next  parameter  ( in  the  display)
and its value ( in the alternative display ),  otherwise,  the display will
return to normal mode to indicate process value and setpoint value.

The display will blink a moment as a new value of parameter is written into
the non-volatile memory.  The display is also used to indicate the error
messages in case of abnormal condition occurs.  Subsequently, each
depression of the scroll key will step down the controller through the
default sequence of displays shown in Table of section 5.3.  If unfortunately
the desired parameter passed on the display, it can still be retained by
pressing            and             to prevent frustration.  The sequence of displays
can be reconfigured by changing the security level of parameters as
described in subsequent section.

5.5.2  Initial  Setup

Access the keypads to view the value of each parameter.  For an
undesirable value of parameter perform up and down key to obtain a
correct value, then proceed to the next parameter until all parameters are
verified.  Note that the new value of parameters are entered into nonvolatile
memory automatically.

The adjustment of proportional cycle time (CYC and CCYC) is related to the
speed of process response and the output device fitted.  for a faster
process it is recommended to use SSR ( to select SSR Drive Output) or
SCR ( to select linear current or voltage output)  to drive  the load.  The
relay output is used to drive magnetic contactor in a slow process.  If a
long cycle time is selected for a fast process an unstable result may occur.
Theoretically the smaller the cycle time is selected, the better control can
be achieved.  But for relay output, the cycle time should be as large as
possible (consistent with satisfactory control) in order to maximize relay
life.

Page 7

Summary of Contents for FDC-2220

Page 1: ...User s Manual FDC 2220 Self Tune Fuzzy PID Process Temperature Controller ...

Page 2: ...dred years although PID control has been used and proved to be an efficient controlling method by many industries yet the PID is difficult to deal with some sophisticated systems such as second order systems long time lag systems during setpoint change and or load disturbance circumstance etc The PID principle is based on a mathematic modeling which is obtained by tuning the process Unfortunately ...

Page 3: ...FF Cycle Time Control Action POWER Rating Consumption ENVIRONMENTAL PHYSICAL Safety Protection EMC Emmission EMC Immunity Operating Temperature Humidity Insulation Breakdown Vibration Shock Moldings Weight 100 K ohms 0 1 C C ambient typical Protection mode configurable 100 ohms max 60dB 120dB 5 times second 0 200 C 0 360 F 0 3600 seconds 0 1000 seconds 0 55 55 C 99 99 F minute 0 9999 minutes With ...

Page 4: ...ration should be given to the prevention of unauthorised personnel from gaining access to the power terminations 4 4 2 Thermocouple Input Thermocouple input connections are shown in Figure 4 5 The correct type of thermocouple extension lead wire or compensating cable must be used for the entire distance between the controller and the thermocouple ensuring that the correct polarity is observed thro...

Page 5: ... 4 12 Linear Voltage Current Connections 6 5 _ 0 20mA 4 20mA or 0 10V 4 4 8 Linear Output There are three types of linear output modules See Section 2 can be selected for control output OUT 1 The connections are shown in Figure 4 12 6 5 Load 120V 240V Mains Supply _ _ SSR Fig 4 11 SSR Drive Connections TOUCHKEYS FUNCTION DESCRIPTION Up Key Press and release quickly to select the desired digit of a...

Page 6: ... Heating Action Alarm with Hold Function Dwell Timer ON as Time Out No Special Function Alarm with Latch Function Alarm with Latch Hold Function Dwell Timer OFF as Time Out Deviation High Alarm Full Scale High Alarm Full Scale Low Alarm Deviation Band High Alarm Deviation Band Low Alarm Deviation Low Alarm 5 3 FLOW CHART OF PARAMETERS Normal Display Process value setpoint value Low scale to high s...

Page 7: ...n code 19 9 42 7 count Adjust the drift Adjust the drift compensation code 6 6 6 6 count Select a proper status for Output 1 Output 1 ON Output 1 OFF Protect Lock all the Level 0 parameters Allow all the Level 0 parameters to be adjustable Select Lock or F ree for the Security Level 1 Protect Lock all the Level 1 parameters Allow all the Level 1 parameters to be adjustable Select Lock or F ree for...

Page 8: ...rocess value so that the process value will be read with minimum error For those process with bad circulation may use this parameter to compensate the temperature difference between sensor and the process PB TI TD Constants for PID Control Refer section 5 7 for an in depth description AHY1 Hysteresis Values of Alarm 1 These values define the dead bands for alarm action As the process value exceeds...

Page 9: ...or that parameter by using up key or down key Finally press and hold 3 2 seconds or longer now the new level value is entered If the level value is unchanged the above operation for entering can be omitted For example If ASP1 RAMP are configured as level 0 PB TI TD are configured as leve 1 and the other parameters are configured as level 3 the scrolling sequence of parameters will be as follows 5 ...

Page 10: ... is set parameters TI TD and CCT will have no effect on the system nor can the manual mode and the auto tune program be executed PV Time D action Perfect TD too high TD too low SP PV Time Time P action SP 100 0 100 0 Reverse Action Action CONA REVR CONA DIR Direct OUTPUT SP HYST 2 SP HYST 2 SV DB CPB SV DB Negative DB Positive 100 0 Cooling Output PV C or F P T SV PV Time PV Time P action Perfect ...

Page 11: ...le to be used An error message will be shown in the display The manual control is used during Teaching the process The controller fails The manual control is an open loop control The process may rise to a dangerous value temperature Special attention to the process has to be given to prevent a system damage 5 13 RAMP DWELL The controller can be configured to act as either a fixed setpoint controll...

Page 12: ...is enabled by configuring the alarm 1 to act as a dwell timer If A1SF is set to time out on the alarm 1 relay will now operate as a timer contact with the contact being opened on initial start up The timer begins to count down once the setpoint temperature is reached After the setting at ASP1 has elapsed the alarm 1 relay closes The dwell function may be used to operate an external device such as ...

Page 13: ...ration procedure connect a thermocouple to terminal 13 and 14 observing polarity and select a correct INPT for the thermocouple Switch the power on and let the controller to be powered for at least 30 minutes If the controller does not measure a correct temperature for the thermocouple the following procedures may be employed to correct the error 1 Perform procedure 1 and 2 stated in calibration p...

Page 14: ...8 Control abnormal or operation incorrect Check and replace Read the operation procedure carefully Overflow error data out of range during execution of software program Wrong sensor or thermocouple type Wrong input mode selected Analog portion A D converter defective Replace sensor Check sensor or thermocouple type correct input selection Replace module Check for outside source of damage such as t...

Page 15: ...hermocouple type wrong input mode selected Analog portion of A D converter defective Check sensor or thermocouple type and if proper input mode was selected Replace related components or board Reversed input wiring of sensor Check and correct 7 No heat or output No heater power output incorrect output device used Output device defective Open fuse outside of the instrument Check output wiring and o...

Page 16: ...User s Manual FDC 2220 Process Temperature Controller 7524 West 98th Place Bridgeview IL 60455 Phone 888 751 5444 Fax 888 307 8014 ...

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