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Furukawa electric S124, User Manual

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Furukawa electric S124 User Manual Download Page 98

 

 

97 

1.

 

Remove the electrode fixing screw with electrode, electrode holder.   

 

2.

 

Remove the V-groove fixing screw by torque driver.   

 

 

 

 

3.

 

Hold left back and right front corner and remove the V-groove.                     

 

4.

 

Attach new V-groove. Be careful notch side should be front side.   

V-groove fixing screw   

Left back side   

Right front side 

Summary of Contents for S124

Page 1: ...FTS B557 01 S124 FUSION SPLICER USER MANUAL Issue 1...

Page 2: ...________ 18 4 External Description_____________________________________________19 4 1 Main Body_______________________________________________________ 19 4 2 Operation Keys and Status LED ____________...

Page 3: ..._________________________________________________ 62 6 7 1 Self Check_______________________________________________________ 62 6 7 2 Fiber Measurement _______________________________________________...

Page 4: ...______89 7 1 Error Messages __________________________________________________ 89 7 2 Maintenance_____________________________________________________ 92 7 2 1 Arc Check ______________________________...

Page 5: ...failure to comply with these safety requirements 1 2 Safety Messages The following messages may appear in the User s Manual Please observe all safety instructions that are associated with these messag...

Page 6: ...ause them to heat up abnormally and may cause fire This product contains a Lithium Cell The device is identified by a warning label Do not dispose using incineration Disposal of this device must be ca...

Page 7: ...power cord where the inner cable is exposed or severed Doing so may cause fire or electric shock If water is spilled into the fusion splicer turn off the power switch disconnect the power cord remove...

Page 8: ...X rating dust proof exposed to dust particles with a diameter of 0 1 to 25 m for 8 hours External Impact resistance IK07 rating external impact proof exposed to 500g weight dropping from 40cm height A...

Page 9: ...licer body is vastly different from the operating temperature even if the environment temperature is within the operating temperature limit please use only after the splicer body has acclimatized to n...

Page 10: ...ries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex II This symbol means that batteries and accumulators at their end of life should be d...

Page 11: ...ment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful in...

Page 12: ...rough the S979 AC adapter WARNING To avoid the risk of injury or death ALWAYS observe the following precautions before initializing the S124 fusion splicer If using a voltage reducing auto transformer...

Page 13: ...ticularly electrolytic capacitors contain acidic or caustic compounds In the event that a damaged component comes in contact with the skin wash the affected area immediately with cold water In the eve...

Page 14: ...nspect the S124 fusion splicer and all accompanying components for structural damage that may have occurred during shipping Immediately inform Furukawa Electric and the carrier if the contents of the...

Page 15: ...Battery Environmental Conditions Operation Temperature 10 50 C Humidity Below 90 No condensation Storage Temperature 40 60 C Humidity Below 95 Typical Insertion Loss 3 SMF 0 05 dB MMF 0 03 dB DSF 0 0...

Page 16: ...ibers Not guaranteed results 4 Wen operating with the battery the heating time might be longer than typical heating time The heating time may increase depending on the environmental conditions 5 The h...

Page 17: ...1 Tool case TCC 01 1 AC Adapter S979 1 AC Cable 1 Spare Electrodes ELR 01 1 Cooling Tray CTX 04 1 Fiber reformer FRF 01 1 Cleaning Brush VGC 01 1 Electrode Sharpener D5111 1 LCD protection reflection...

Page 18: ...S712S 900 1pair Fiber Holder for 2 fiber ribbon S712A 002 1pair Fiber Holder for 4 fiber ribbon S712A 04e 1pair Fiber Holder for 6 fiber ribbon S712A 006 1pair Fiber Holder for 8 fiber ribbon S712A 08...

Page 19: ...ce Length Protection Sleeves for Single fiber S922 40mm Splice Length Protection Sleeves for Single fiber S924 40mm Splice length Protection Sleeves for ribbon fiber S927R 40mm Splice length Protectio...

Page 20: ...19 4 External Description 4 1 Main Body LCD Monitor Operation Keys Windshield Protection Sleeve Heater DC Power Port USB mini B Port For PC V Groove Fiber Clamp Electrode Battery Cover...

Page 21: ...t the menu item Determine the value Up Move upward Add additional arc Down Move downward LCD Brightness control when ready status Menu Show the menu Heating Start heating Stop heating Power Turn on of...

Page 22: ...arging Blinking Error 4 2 3 Buzzer A buzzer will ring whenever any key is pressed In addition the following buzzer patterns indicate status of operation Operation keys One beep Machine reset completed...

Page 23: ...ting located under the heater lid It is important to set this switch to the position appropriate for the heater program selected When necessary to change the switch position the S124 will display the...

Page 24: ...splayed 4 4 2 Screen during Splice Fiber Image X from front camera and Y from back camera X and Y views can be switched by touching the X Y icon Pop up Window These pops ups appear when there is a mes...

Page 25: ...the PC USB storage device is connected Wi Fi available Not connected to AP Wi Fi available Connected to AP Back up battery is very low Heater status Ready mode Heating mode Heating progress is display...

Page 26: ...g the AC adaptor into an AC outlet 5 1 2 Charging the Battery After connecting the power cable to the AC adapter and plugging the power cable into the AC outlet the charging process starts When splici...

Page 27: ...the battery may not be fully charged if it is moved from a cold place 5 C to a warm place around 20 C and then immediately charged In this case make sure the battery is in the new environment for a s...

Page 28: ...27 Turning OFF power The LCD screen is turned off The power supply cuts after all motors have performed the reset operation...

Page 29: ...fusion program area on the touchscreen or press key and select fusion program menu 2 Select the proper program by pressing key 3 Tap the fusion program to install fusion program A fusion program can a...

Page 30: ...MM1 MULTI MODE MM single fiber standard fiber 023 DS12 DISPERSION SHIFT DS12 fiber standard fiber 024 DS10 DISPERSION SHIFT DS10 fiber standard fiber 025 DS8 DISPERSION SHIFT DS8 fiber standard fiber...

Page 31: ...ove program can be selected from the heater program menu Additionally it can be selected by holding down the heating key It automatically returns to the previously selected heater program when the cur...

Page 32: ...POWER 900 Furukawa S921sleeve 60mm 250um buffered fiber with pre heat 11 60MM S921 POWER 250 Furukawa S921sleeve 60mm 250um buffered fiber with pre heat 12 60MM S921 Furukawa S921sleeve 60mm 250um bu...

Page 33: ...pop up window shows the current language Select your language by Pressing key 5 Press key and the pop up window will confirm the change Select Yes to confirm the change or No to cancel the operation 6...

Page 34: ...adjusts it to a correct value At the arc check the splicer melts the fiber ends without joining them together in order to check the melting condition The arc check should be performed as follows In a...

Page 35: ...ss Continue or key and the machine will automatically adjust the arc power and then return to the Menu screen 5 If result is FAIL repeat the arc check until the new values are acceptable It is necessa...

Page 36: ...creen will be displayed after the arc check To change the discharge intensity press the key or touch Optimize and if you do not want to change press the key or touch the cancel icon If press the key o...

Page 37: ...ding to the following procedure 1 Insert a splice protection sleeve onto either the right or the left fiber 2 Strip off a portion of fiber coating by using the fiber stripper For details refer to the...

Page 38: ...any surfaces WARNING Do not look into a fiber with the naked eye during operation Wearing protection goggles is recommended 6 2 1 Loading the Fiber 1 Open the windshield 2 Open the fiber holder lid an...

Page 39: ...g The 250 m coating is free When performing a dissimilar fiber splice the orientation of the fibers is of no concern Either fiber can be placed on the left or right side of the S124 When setting loose...

Page 40: ...a downward direction flip fiber with 180 degree S124 has 12 V grooves Fiber into the first V groove as shown the figure In case fiber has strong curl it is difficult to put on the v groove Please rem...

Page 41: ...dure 2 Put the fiber reformer on the fiber holder the guide of reformer makes contact with the fiber coating The reformer is fixed by magnet 3 Move the reformer to guide the fiber into the proper V gr...

Page 42: ...n the monitor To restart the operation press again The right and left fiber ends appear on the LCD monitor A cleaning arc is discharged to clean the fiber ends The fibers are set with a gap of about 2...

Page 43: ...ter displaying the estimation loss the following operations are available Press to discharge an additional arc Splice inspection and loss estimation are re performed Press to switch the fiber view bet...

Page 44: ...s 1 You can do following operation after estimated loss display Additional discharge push key 2 While in Pause status pressing key displays options available in the process To resume the process press...

Page 45: ...cleave Repeat fiber preparation and fusion splicing Dirty fiber end Repeat fiber preparation and fusion splicing Degradation of electrodes Replace the electrodes Not spliced or Neck down Wrong Fusion...

Page 46: ...onal arc 6 3 2 Removing the Spliced Fiber 1 Open heater cover before removing the fiber 2 Open the windshield A tension test 1 96N is performed on the fibers 3 A buzzer beeps once when the tension tes...

Page 47: ...urns on red and the heating starts automatically When the auto start for heater setting is OFF press to activate the heater The heating process is displayed on the LCD monitor with heater button as be...

Page 48: ...s lower than 10 C the heating time is automatically extended by approximately 5 to 20 seconds During the heating cycle do not open the heater clamp or lid This may cause a shrinking error 5 Remove the...

Page 49: ...ervice center DO NOT touch the heater element during the heater cycle and right after the heating process is completed The element is very hot and may burn you 6 4 Menu User can access to each functio...

Page 50: ...tween fibers Manual Splice Manually control entire splicing cycle Screen Capture Store record or erase fiber image Shrink Sleeve Adjustment Adjusting the shrinking condition of the sleeve Heater Progr...

Page 51: ...plicing start pattern etc Fusion program Show fusion program list List all available fusion splicing programs User can select any from the list Change parameter values in the program adjust inspection...

Page 52: ...n To start a program the user needs to access each function through the program selection screen Tap the program area on the touchscreen or select Fusion Program Heater Program in the menu screen Fusi...

Page 53: ...ct a function Edit Modify parameters Copy Copy the program data Paste Paste the program data Delete Erase the program from the program list Default Return the parameters to default value Import Load t...

Page 54: ...th key 3 Edit Parameter or name Program where the key icon is displayed cannot be edited 4 Press OK button or key 5 Press button after editing a parameter 6 The pop up menu will show up and ask to ove...

Page 55: ...ve to next page 6 6 3 Copy Paste Follow the procedures shown below to copy the selected program 1 Select Copy in the pop up menu 2 Select a new destination for the program 3 Select Paste in the pop up...

Page 56: ...ed If the current program is deleted No 001 program will be selected 6 6 5 Default Follow the procedures shown below to reset the modified program to the default parameters 1 Select Default in pop up...

Page 57: ...ontinue or press key 6 6 7 Export Follow the procedures shown below to export a program to external storage Exported data is able to be import to another S124 splicer 1 Open the battery cover 2 Connec...

Page 58: ...of 1st arc 2nd Arc Start Power Starting arc power of 2nd arc discharge 2nd Arc End Power Ending arc power of 2nd arc discharge 2nd Arc Duration ms Arc duration of 2nd arc Cleaning Offset Additional ar...

Page 59: ...arcs Re Arc Number times Allowable number of repeat arcs in programmed additional arc mode Re Arc Duration ms Duration of additional arc Re Arc Interval ms Interval between additional arc and addition...

Page 60: ...pensation 2 0 0 Clad Diameter Compensation 0 The items marked with are added at the time of calculating each arc power 1 This is a parameter of the splicing program and can be changed 2 Possible to ch...

Page 61: ...he first half Pre Heat Temp OUT C Temperature of OUTER heater for preliminary heat cycle Preliminary heating temperature before the first half Pre Heat Duration sec Operation time of preliminary heat...

Page 62: ...heater parameters 1st Heat Temp IN 1st Heat Temp OUT 2nd Heat Temp IN 2nd Heat Temp OUT Pre Heat Temp IN Pre Heat Temp OUT 2nd Heat Time 1st Heat Time Pre Heat Time Temperature Time Cool Temp INNER He...

Page 63: ...h sides and press Continue or key to initiate the remaining checks 4 The S124 then automatically performs the remaining checks and a pop up message prompts the user to perform an arc check 5 After the...

Page 64: ...ffset between the two fibers Core Offset Amount of core offset between the two fibers Rel Eccentricity Difference in eccentricity between the two fibers Gap The gap between the two fibers Fiber Tilt A...

Page 65: ...e splice position 3 The fibers are fed to the pre splice position if Semi Auto is selected 4 The left window shows the fiber image and the right window displays the motion control commands 5 Select th...

Page 66: ...Display image in x1 size x2 5 Display image in x2 5 size x5 Display image in x5 size Camera X Display X axis image Y Display Y axis image Reset Z FCS ALN Reset the selected motor All Reset all the mo...

Page 67: ...iber coating melts Sleeve melts too much Default to the factory setting 3 The heating condition is adjusted so that the shrinking condition for the sleeve becomes better 4 If the adjustment is insuffi...

Page 68: ...u screen select Data Management 2 Select Splice History Arc Check History Captured Image or Failure Data History 6 8 1 Splice History 1 If Splice History is selected a list of the previous splice data...

Page 69: ...ngth before splicing Left Angle Cleave angle of the left fiber Right Angle Cleave angle of the right fiber Relative Angle Relative cleave angle between left and right fibers Result Error codes and add...

Page 70: ...able for Arc Check History Data Title Description Arc Count Arc count when arc check was performed Date Date and time for the arc check performed Temperature Temperature when arc check was performed P...

Page 71: ...torage touch the icon or press key 6 8 3 Captured Image 1 The list of captured images is shown on the same screen as splice data 2 Select a time period to display the image as shown in the picture The...

Page 72: ...od to display detail of the failures as shown in the picture Touching tab or pressing or key will display the image before splicing and the image after splicing 1 Image before splice 2 Image after spl...

Page 73: ...72...

Page 74: ...h as serial numbers and version information is displayed 6 9 2 Environment Information The S124 allows the user to view environmental conditions 1 Select Information in the menu screen 2 Touch the the...

Page 75: ...e settings menu Maintenance Initialize Counter Reset Total Arc Count Displays total arc count and alarm count of the total arc discharge The alarm count is set in the settings menu Splice Count Displa...

Page 76: ...he maintenance menu 2 Select an item from following list Changing Electrodes Cleaning Lenses Cleaning V grooves Charging Battery Attaching Wi Fi Dongle Connecting Wi Fi AP Connecting Wi Fi Hotspot 3 T...

Page 77: ...is automatically copied 6 You must restart the S124 after Please re start splicer when displayed 7 When the update is completed remove the USB storage device and close the battery cover 6 10 3 Contact...

Page 78: ...lete the entire captured image record Counter Reset Reset arc count and splice count Total arc count and total splice count are not cleared 6 10 5 Regulatory Display regulatory information of FCC and...

Page 79: ...s screen 5 Repeatedly press key until the Ready screen is displayed Press Move to previous page Press Move to next page The following key can be used to select YES NO Press YES Press NO 6 11 1 Paramet...

Page 80: ...htness of LCD monitor Sleep Set sleep function Sleep Time Set the sleep time Auto Shutdown Set auto shutdown function Auto Shutdown Time Set the time to shutdown automatically Screen Style Select the...

Page 81: ...t Select the date format 24 Hour Format Select the time format Arc Alarm Arc Count Alarm Set the count to alarm Total Arc Count Alarm Set Total count to alarm Arc Check Message Display to recommend to...

Page 82: ...he splicing is completed Full Auto After setting fibers even if you do not press the start key the splicing process is started by closing the windshield Auto Start for Heater OFF Auto Start function d...

Page 83: ...uses will occur and error message will be displayed Step1 Pauses before splicing Press to resume the process Step2 Pauses at every step in the process Press to resume the process 6 11 6 Common arc pow...

Page 84: ...fer to the arc check section of this manual 6 11 10 Tension test ON Tension test starts when the windshield is opened Tension is 1 96N Reset has been completed unless the optical fiber is broken the t...

Page 85: ...e until switching to auto shutdown can be set from 10 to 30 minutes Screen Style Select the screen style from the following options Dual Single X Single Y Reverse Monitor Select the direction of LCD s...

Page 86: ...sing the key 6 11 13 Work light Upper Light Adjust the brightness of the upper work light The light illuminates the V groove from the windshield To increase the light brightness increase the value i e...

Page 87: ...to altitude from atmospheric pressure simply Less than 0 m is displayed 0 m 6 11 15 Date and Time Year Month Day Hour Minute Second Set the date and time manually Date Format Set the display style of...

Page 88: ...is turned on 6 11 17 Security Password Lock Lock S124 by using a password If activated you need to enter the password during the start up process Password Set password with 6 digit number Enter the s...

Page 89: ...k to overwrite To check the Wi Fi connection return to the Wi Fi setup menu and confirm that the IP address is displayed 6 11 19 Eco Charge Select the charging mode of the battery ON Battery charging...

Page 90: ...orrect the program Bad cleaving quality Prepare the fiber again and retry Defects in the image processing system Contact service center Defect in the motor driving system Contact service center V groo...

Page 91: ...riate fiber program is selected Check and correct the program Cladding diameter is out of applicable range Cannot splice with S124 Camera Position Error The position of the built in camera has been ch...

Page 92: ...HEATER ERROR Over heat detected Stop heater Faulty protection sleeve heater Contact service center HEATER ERROR Heater short circuit detected Stop heater Faulty protection sleeve heater Contact servic...

Page 93: ...Electrode end has become extremely rounded Abnormal noise occurs during fusion splicing When the Arc Counter number exceeds 5 000 the S124 automatically displays a message to prompt replacing the elec...

Page 94: ...he electrodes into the machine 2 Carefully pull and remove the electrodes from the electrode holder by grasping the electrode knob Make sure nothing touches the electrodes tips 3 Clean or replace the...

Page 95: ...eatment distorts the electrode tip and can possibly move the knob position 4 Set the electrode holder after attaching the cleaned electrode or new electrode into the electrode holder 5 Tighten the scr...

Page 96: ...0mm from the end 2 Hold the fiber at a 45 angle 3 Run the cleaved end back and forth along each groove to scrape off any debris If the V grooves are extremely contaminated it may also be necessary to...

Page 97: ...may cause a fire and machine failure 7 2 6 Cleaning the Tight holder and Fiber Holder Keep the rubber and groove of the fiber holder clean When they are dirty the fiber may be slippery during the ten...

Page 98: ...electrode holder 2 Remove the V groove fixing screw by torque driver 3 Hold left back and right front corner and remove the V groove 4 Attach new V groove Be careful notch side should be front side V...

Page 99: ...the V groove fixing screw with 0 29N m with torque driver B 6 Fix the electrode screw with electrode and electrode holder 7 Arc check again after fix the V groove V groove holding pin V groove positi...

Page 100: ...off the power switch before installing the battery When installing and or removing the battery be careful not to drop the battery 1 Loosen the screws of the battery cover and remove the battery cover...

Page 101: ...e that the power cord is disconnected and the battery is removed from machine s main body when storing the fusion splicer Ensure that these temperatures and humidity requirements are also met whenever...

Page 102: ...ress the model number and full serial number of the S124 fusion splicer the RMA number and an itemized statement of claimed defects must be included with the return material Never ship the S124 fusion...

Page 103: ...harger for charging S947 battery 8 2 Spare Battery S947 Spare battery for S124 If the number of splices is significantly reduced replace the battery 8 3 Cleaning Brush VGC 01 This brush is used to rem...

Page 104: ...proper V groove 4 When the fiber is on the proper position in the V groove close the windshield leaving the reformer in place then splice 5 After splice remove reformer then remove fibers by opening t...

Page 105: ...de the fiber into the proper V groove 9 When the fiber is in the proper V groove close the windshield leaving the reformer in place then splice 10 After splice remove reformer then remove fibers by op...

Page 106: ...w your local recycling regulations Especially for European Union in accordance with the European Parliament Directive 2002 96 EC electrical parts and materials that can be re used and or recycled have...

Page 107: ...remove the battery cover 2 Remove 8 screws and remove the bottom cover 3 Remove all wiring connected to the electric board And remove 2 screws which fix the board 4 5 There is a built in battery in t...

Page 108: ...107...

Page 109: ...on Contact FURUKAWA ELECTRIC CO LTD Or your local representative Fiber Optic Instrument Department FITEL Products Division Furukawa Electric Co Ltd 6 Yawata Kaigandori Ichikawa Chiba 290 8555 Japan TE...

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