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9. TEST 

RUN

9.1.  Indoor unit connection check

Normal operation will not be possible without performing the Indoor unit connection check.

9.1.1. Things to con

fi

 rm before starting the Indoor unit connection 

check

To ensure safety, check that the following work, inspections and operations have been 
completed.

Check Item

Check Column

(1) Check that all work on the wiring connecting the outdoor 

unit and indoor units  has been completed.

(2) Is a breaker installed at the power supply cable of out-

door unit and every indoor units?

(3) Are the cables connected to the terminals without loose-

ness, and in accordance with the specifications?

(4) Are all the indoor units stopped? Indoor unit connection 

check can not be performed if any unit is operating.

(5) Is the connection to Service tool (UTY-ASGX) and Web 

monitoring tool (UTY-AMGX) stopped?

9.1.2. Operating procedure for Indoor unit connection check

Please perform the indoor unit connection check according to following procedures.
The Indoor unit connection check can be completed within several minutes.

Set to Function mode [F3].

(When [F4] to [F9] are displayed, continue to press 
the “SELECT” button until [F3] is displayed.)

Press the “SELECT” button until “12” is displayed.

When indoor unit connection 
check can not be performed

Turn on the power of indoor 
unit and outdoor unit.

Press the “ENTER” button for more than 3 seconds.

This will be displayed when the Indoor unit connection 
check starts.

: Press the “MODE/EXIT” button

: Press the “SELECT” button

: Press the “ENTER” button.
: Press the “ENTER” button for 

more than 3 seconds.

(*1) The number of connected indoor units

Ex.) When 8 units are connected

(*2) Volume ratio of the indoor units connection

Ex.) When the ratio is 120%

Please refer to the following “Error displays” 
for details.

When it finishes normally, nothing will be displayed on 
7 segment display. 

When error occurs

Confirm the number of connected indoor units and the 
volume ratio of the indoor units connection.

Exit indoor unit connection check mode.

9.1.3. Error displays

• When error occurs, “Err” and “Number of errors occurred” are alternately displayed on 

the 7 segment display every 1 second.

• For the content of error, please refer to the “10.2. Error codes”.
• When error codes are displayed, all the error codes can be confirmed by pressing the 

“SELECT” button.

Example:

When “Indoor unit capacity error [E221]” and “Indoor unit duplicate address error [E261]” 
occurred.

(*1) When the address of the overlap indoor unit is 

displayed, press and hold the “ENTER” button 
for more than 3 seconds.

(*2) When errors other than the address of the over-

lap indoor unit exist, press “SELECT” button to 
switch to the next error.

If error occurs, it will display “-”.

[Ad + address number]

9.2. Test 

run

Before the test operation, check the following items.
(1)  Is there a gas leakage? (At pipe connections {flange connections and brazed areas})
(2)  Is the system charged with the specified volume of refrigerant?
(3)  Is the refrigerant circuit address correct?
(4)  Is a breaker installed at the power supply cable of outdoor unit?
(5)  Are the cable connected to the terminals without looseness, and in accordance with 

the specifications?

(6)  Are the initial settings of the switches of the outdoor unit correctly configured?
(7)  Is the 3-way valve of the outdoor unit open? (Gas pipe and liquid pipe)
(8)  Is power supplied to the crank case heater for more than 12 hours? Electricity current 

in short period of time may result in compressor damage.

(9)  Are all the indoor units within the same coolant system connected to the power? Op-

erating indoor units which are not connected to the power may result in malfunctions.

(10)  Is Indoor unit connection check performed? Test run doesn't operate if Indoor unit 

connection check is not performed.

After checking that the above items are all in order, refer to 
“9.3. Test run method” to test operation the unit.
If there are problems, adjust immediately and recheck.

9.3.  Test run method

Be sure to configure test run settings only when the outdoor unit has stopped 
operating.

• Depending on the communication status between the indoor and outdoor units, it may 

take several minutes for the system to start operating after settings for the test run are 
complete.

• After the test run settings are complete, the outdoor unit and the connected indoor 

units will start operating. Room temperature control will not activate during test opera-
tion (continuous operation).

• If a knocking sound can be heard in the liquid compression of the compressor, stop 

the unit immediately and then energize the crank case heater for a sufficient length of 
time before restarting the operation.

Perform test operation for each refrigerant system.
You can set “cooling test operation" or “heating test operation” with the push button on the 
outdoor unit PC board.

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Summary of Contents for Airstage AOU36RLAVS

Page 1: ...ACIÓN OUTDOOR UNIT UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel de service agrée uniquement Únicamente para personal de servicio autorizado AOU36RLAVS AOU48RLAVS 9380545187 02_IM indb cover1 9380545187 02_IM indb cover1 12 15 2016 2 17 06 PM 12 15 2016 2 17 06 PM ...

Page 2: ...lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can caus...

Page 3: ...e and CEC Canadian Electrical Code by authorized personnel only CAUTION This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids Refer to regulation and laws in use on installation place The installation must be carried out in compliance with regulations in force in the place of installation and the installation instructions of the manufacturer...

Page 4: ...talled 1 000 ft m If the results of the calculation exceed the concentration limit increase the room surface area or install a ventilation duct CAUTION Please install the outdoor unit without slant within 3 degrees Install this unit in a location with good ventilation If the unit must be installed in an area within easy reach of the general public install as necessary a protective fence or the lik...

Page 5: ...0 3 3 2 Multiple outdoor unit installation Provide at least 1 in 25 mm of space between the outdoor units if multiple units are installed When routing the piping from the side of an outdoor unit provide space for the piping No more than 3 units must be installed side by side When 3 units or more are arranged in a line provide the space as shown in the following example when an obstruction is prese...

Page 6: ... is brazed without applying nitrogen gas it will create an oxidation film This can degrade performance or damage the parts in the unit such as the compressor or valves Do not use flux to braze pipes If the flux is the chlorine type it will cause the pipes to corrode In addition if the flux contains fluoride it will affect the refrigerant piping system due to deterioration of refrigerant oil For br...

Page 7: ...onnection Lateral connection Bottom connection Rear connection 5 4 Pipe connection CAUTION Do not use mineral oil on a flared part Prevent mineral oil from getting into the system as this would reduce the lifetime of the units While brazing the pipes be sure to blow dry nitrogen gas through them The maximum lengths of this product are shown in the table If the units are further apart than this cor...

Page 8: ...arate these cable by 2 in 50 mm or more Bundling these cables together will cause miss operation or breakdown Always keep to the maximum length of the transmission cable Exceeding the maximum length may lead to erroneous operation The static electricity that is charged to the human body can damage the control PC board when handling the control PC board for address setting etc Please keep caution t...

Page 9: ... power supply cable Indoor unit power supply cable Breaker 2 Breaker 1 Breaker 2 6 4 Transmission line CAUTION Caution when wiring cable When stripping off the coating of lead wire always use the exclusive tool such as a wire stripper If there is no exclusive tool available necessarily carefully strip the coat ing by a cutter etc so that the conductive wire is not damaged If it is damaged it may l...

Page 10: ...hown in figure 6 5 2 Wiring procedure Remove the service panel And connect the cable to the terminal in accordance with the terminal name plate Use a ring terminal to connect the electric cables to the power supply terminal board Keep the earth cable longer than the other cables After connecting the electric cable secure them with a cable clamp Connect the cable without applying excessive tension ...

Page 11: ...put cable with appropriate external dimension depending on the number of cables to be installed For each input pin No 1 is of positive polarity and pin No 2 is of ground level connected unit connected unit connected unit connected unit connected unit Input 1 CN131 Yellow Input 2 CN132 Green Input 3 CN133 White Input 4 CN134 Red Input 5 CN135 Orange P C B Operation behavior Each input terminal work...

Page 12: ...etting CAUTION Be sure to set the terminal resistor according to specifications Set the terminal resistor for every network segment NS If terminal resistor is set in multiple devices the overall communication system may be damaged If terminal resistor is not set in a device abnormal communication may occur Be sure to set 1 terminal resistor in a network segment You can set the terminal resistor at...

Page 13: ...orbidden 3 4 0 0 Factory default 35 Presence of heater selection control using outdoor tempera ture 1 Invalid 3 5 0 0 Valid 0 1 If Heater selection control 1 or 2 using outdoor temperature is used for any of the indoor units of the refrigerant system select Valid For more details on settings for this item see the Design Technical Manual 36 Outdoor tempera ture zone bound ary temperature A 1 4 0 F ...

Page 14: ...gnal amplifiers When using signal amplifiers the address for signal amplifiers must be set The address for signal amplifiers can be set automatically from 1 outdoor unit master unit on the network Refer to Fig Wiring example for automatic address setting 7 6 1 chapter for the wiring example For manual setting of address refer to the signal amplifier installation manual 7 5 2 Automatic address sett...

Page 15: ... cap Hexagon wrench 4 mm 5 32 Table A Pipe 3 way valve Blank cap Charging port cap Liquid valve 5 2 to 6 6 lbf ft 7 0 to 9 0 N m 14 8 to 18 5 lbf ft 20 0 to 25 0 N m 9 2 to 11 8 lbf ft 12 5 to 16 0 N m Gas valve 8 1 to 9 6 lbf ft 11 0 to 13 0 N m 22 1 to 25 8 lbf ft 30 0 to 35 0 N m 9 2 to 11 8 lbf ft 12 5 to 16 0 N m 8 1 Sealing test CAUTION Use only nitrogen gas Never use refrigerant gas oxygen ...

Page 16: ... wrench 8 3 2 Checking total amount of refrigerant and calculating the amount of refrigerant charge to be added The amount of refrigerant charge to be added is the total value of the basic refrigerant charge amount and the value calculated from the length of the liquid pipe Round up the value to 2 decimal places Model B Factory charged amount lb kg Diameter of liquid pipe in mm a Additional amount...

Page 17: ... capacity error E221 and Indoor unit duplicate address error E261 occurred 1 When the address of the overlap indoor unit is displayed press and hold the ENTER button for more than 3 seconds 2 When errors other than the address of the over lap indoor unit exist press SELECT button to switch to the next error If error occurs it will display Ad address number 9 2 Test run Before the test operation ch...

Page 18: ...it compressor 1 temperature error E A 4 1 Outdoor unit high pressure error E A 5 1 Outdoor unit low pressure error E A C 4 Outdoor unit heat sink temperature error t L 7 H J 6 A C E F d n o r 9 P U S 8 5 3 4 1 2 0 7 segment LED indicator Test operation setting method Use the MODE EXIT SELECT and ENTER buttons on the indoor unit PC board to configure settings according to the procedures below Setti...

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