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En-14

NOTES:

• The automatic address function can be used for a maximum of 8 indoor units installed to 

the same refrigerant system. When network is connected to other refrigerant systems, 
the automatic address function cannot be used.

• The addresses of indoor units that have been configured automatically cannot be as-

signed in the order when they are installed. (Refer to the indoor unit installation manual 
for the procedures to check the addresses.)

7.6.2. Procedures to enable automatic address setting on indoor 

units

Check that the rotary switch IU AD on the indoor unit PC board is set to “00”.If it is not set 
to “00”, it means the address of that device is not set. (Factory default is “00”).
Turn on the power of the indoor and outdoor units.
• When the system is normal, nothing will be displayed on the 7 segment display.
• When ERROR is displayed, inspect the units. 
Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons on the outdoor unit PC board to 
configure settings according to the procedures below.

1: Function setting

(The display when the main power is turned on)

Set to Function mode [F3].
(When [F4] to [F9] are displayed, continue to press 
the “SELECT” button until [F3] is displayed.)

Press the “SELECT” button until “11” is displayed.

Press the “ENTER” button for more than 3 seconds.

End

The number of indoor units with normal settings will be 
displayed at the first 2 digits of the 7 segment LED display. 
The number of indoor units with error will be displayed at 
the last 2 digits.

NOTES:

After the “ENTER” button is pressed, the end processing 
will occur for about 30 seconds. During this period, the 7 
segment will blink.

Automatic address setting for 
indoor units

First 2 digits Last 2 digits

7.7.  Resistance measurement of transmission cable 

(Measure with breaker OFF)

CAUTION

Do not turn on the power if the resistance 
between the terminals of the transmission 
cable is abnormal. Otherwise, the PC 
board may be damaged.

Measure the resistance between 2 termi-
nals of a transmission cable.

(1)  Transmission cable connecting 

indoor units, outdoor units, and 
signal amplifiers

Measure the resistance of the signal 
amplifier terminal and the terminal of 
the indoor and outdoor units con-
nected farthest away from the device 
where terminal resistor is measured.
A value from the table is displayed, 
depending on the distance from the 
signal amplifier and the device where 
the terminal resistor is set.
This value is an estimate.

(2)  Transmission cable connecting out-

door units in a refrigerant system

The resistance between the terminals 
of the transmission cable is 45-60 

Ω

.

This value is an estimate.

Distance from termination resistor 
[ft (m)]

0~328

(0~100)

~656

(~200)

~984

(~300)

~1,312

(~400)

~1,640

(~500)

Approximate resistance (

Ω

)

0 ~ 

50

A short circuit somewhere or 2 
or more termination resistors are 
connected

50
60
70
80
90

100
110
120
130
140
150
160
170
180
190 

~

Faulty contact or wiring length over 
1,640 ft (500 m)

1K 
~

Faulty contact, open circuit, or no 
termination resistor

8.  PIPE INSTALLATION II

Fig. A Connection system

Fig. B

Outdoor unit

Pressure 
gauge

Pressure regu-
lating valve

Vacuum 
pump

Scale

Nitrogen

Indoor 
unit

Indoor 
unit

Service hose 
with valve core

Charging 
port

Charging 
port cap

3-way 
valve

Connecting 
pipe

Blank cap

Hexagon wrench 4 mm (5/32")

Table. A

Pipe

3-way valve

Blank cap

Charging port cap

Liquid 
valve

5.2 to 6.6 lbf·ft

(7.0 to 9.0 N·m)

14.8 to 18.5 lbf·ft

(20.0 to 25.0 N·m)

9.2 to 11.8 lbf·ft

(12.5 to 16.0 N·m)

Gas valve

8.1 to 9.6 lbf·ft

(11.0 to 13.0 N·m)

22.1 to 25.8 lbf·ft

(30.0 to 35.0 N·m)

9.2 to 11.8 lbf·ft

(12.5 to 16.0 N·m)

8.1. Sealing 

test

CAUTION

Use only nitrogen gas.
Never use refrigerant gas, oxygen, flammable gas or poisonous gas to pressurize the 
system. (If oxygen is used. There is danger of an explosion.)

Do not shock during sealing test.
It can rupture the pipes and cause serious injury.

Do not turn on the power unless all operations are complete.

Do not block the walls and the ceiling until the sealing test and charging of the refriger-
ant gas have been completed.

After connecting the pipes, perform a sealing test.
Recheck that the spindle of the 3-way valve are closed before performing a sealing test. 
(Fig. B)
Pour nitrogen gas through both the liquid pipe and the gas pipe.
Pressurize nitrogen gas to 609 psi (4.2 MPa) to perform the sealing test.

Check all flare connection and brazed areas.
Then, check that the pressure has not decreased.
Compare the pressures after pressurizing and letting it stand for 24 hours, and check that 
the pressure did not decreased.
*  When the outdoor temperature changes 9 degrees F (5 degrees C), the test pressure 

changes 7.25 psi (0.05 MPa.).
If the pressure has dropped, the pipe joints may be leaking.

If a leakage is found, immediately repair it and perform a sealing test again.
*  Decrease the pressure of nitrogen gas before brazing

After completing the sealing test, release the nitrogen gas from both valves.
Release the nitrogen gas slowly.

8.2. Vacuum 

process

CAUTION

Do not turn on the power unless all operations are complete.

If the system is not evacuated sufficiently, its performance will drop.

Be sure to evacuate the refrigerant system using a vacuum pump.

The refrigerant pressure may sometimes not rise when a closed valve is opened after 
the system is evacuated using a vacuum pump. This is caused by the closure of the 
refrigerant system of the outdoor unit by the electronic expansion valve. This will not 
affect the operation of the unit.

Use a clean gauge manifold and charging hose that were designed specifically for use 
with R410A. Using the same vacuum equipment for different refrigerants may damage 
the vacuum pump or the unit.

Do not purge the air with refrigerants, but use a vacuum pump to evacuate the system.

• If moisture enter the piping, follow below. (i.e., if doing work during the rainy season, 

if the actual work takes long enough that condensation may form on the inside of the 
pipes, if rain might enter the pipes during work, etc.)

• After operating the vacuum pump for 2 hours, pressurize to 7.25 psi (0.05 MPa) 

(i.e., vacuum breakdown) with nitrogen gas, then depressurize down to 500 microns 
(-100.7 kPa) for an hour using the vacuum pump (vacuum process).

• If the pressure does not reach 500 microns (-100.7 kPa) even after depressur-

izing for at least 2 hours, repeat the vacuum breakdown - vacuum process perform 
triple evacuation procedure as necessary to bring the vacuum down to 500 microns 
(-100.7 kPa) or lower.

After vacuum process, maintain the vacuum for an hour and make sure the pressure 
does not rise by monitoring with a vacuum gauge.

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12/15/2016   2:17:09 PM

Summary of Contents for Airstage AOU36RLAVS

Page 1: ...ACIÓN OUTDOOR UNIT UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel de service agrée uniquement Únicamente para personal de servicio autorizado AOU36RLAVS AOU48RLAVS 9380545187 02_IM indb cover1 9380545187 02_IM indb cover1 12 15 2016 2 17 06 PM 12 15 2016 2 17 06 PM ...

Page 2: ...lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can caus...

Page 3: ...e and CEC Canadian Electrical Code by authorized personnel only CAUTION This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids Refer to regulation and laws in use on installation place The installation must be carried out in compliance with regulations in force in the place of installation and the installation instructions of the manufacturer...

Page 4: ...talled 1 000 ft m If the results of the calculation exceed the concentration limit increase the room surface area or install a ventilation duct CAUTION Please install the outdoor unit without slant within 3 degrees Install this unit in a location with good ventilation If the unit must be installed in an area within easy reach of the general public install as necessary a protective fence or the lik...

Page 5: ...0 3 3 2 Multiple outdoor unit installation Provide at least 1 in 25 mm of space between the outdoor units if multiple units are installed When routing the piping from the side of an outdoor unit provide space for the piping No more than 3 units must be installed side by side When 3 units or more are arranged in a line provide the space as shown in the following example when an obstruction is prese...

Page 6: ... is brazed without applying nitrogen gas it will create an oxidation film This can degrade performance or damage the parts in the unit such as the compressor or valves Do not use flux to braze pipes If the flux is the chlorine type it will cause the pipes to corrode In addition if the flux contains fluoride it will affect the refrigerant piping system due to deterioration of refrigerant oil For br...

Page 7: ...onnection Lateral connection Bottom connection Rear connection 5 4 Pipe connection CAUTION Do not use mineral oil on a flared part Prevent mineral oil from getting into the system as this would reduce the lifetime of the units While brazing the pipes be sure to blow dry nitrogen gas through them The maximum lengths of this product are shown in the table If the units are further apart than this cor...

Page 8: ...arate these cable by 2 in 50 mm or more Bundling these cables together will cause miss operation or breakdown Always keep to the maximum length of the transmission cable Exceeding the maximum length may lead to erroneous operation The static electricity that is charged to the human body can damage the control PC board when handling the control PC board for address setting etc Please keep caution t...

Page 9: ... power supply cable Indoor unit power supply cable Breaker 2 Breaker 1 Breaker 2 6 4 Transmission line CAUTION Caution when wiring cable When stripping off the coating of lead wire always use the exclusive tool such as a wire stripper If there is no exclusive tool available necessarily carefully strip the coat ing by a cutter etc so that the conductive wire is not damaged If it is damaged it may l...

Page 10: ...hown in figure 6 5 2 Wiring procedure Remove the service panel And connect the cable to the terminal in accordance with the terminal name plate Use a ring terminal to connect the electric cables to the power supply terminal board Keep the earth cable longer than the other cables After connecting the electric cable secure them with a cable clamp Connect the cable without applying excessive tension ...

Page 11: ...put cable with appropriate external dimension depending on the number of cables to be installed For each input pin No 1 is of positive polarity and pin No 2 is of ground level connected unit connected unit connected unit connected unit connected unit Input 1 CN131 Yellow Input 2 CN132 Green Input 3 CN133 White Input 4 CN134 Red Input 5 CN135 Orange P C B Operation behavior Each input terminal work...

Page 12: ...etting CAUTION Be sure to set the terminal resistor according to specifications Set the terminal resistor for every network segment NS If terminal resistor is set in multiple devices the overall communication system may be damaged If terminal resistor is not set in a device abnormal communication may occur Be sure to set 1 terminal resistor in a network segment You can set the terminal resistor at...

Page 13: ...orbidden 3 4 0 0 Factory default 35 Presence of heater selection control using outdoor tempera ture 1 Invalid 3 5 0 0 Valid 0 1 If Heater selection control 1 or 2 using outdoor temperature is used for any of the indoor units of the refrigerant system select Valid For more details on settings for this item see the Design Technical Manual 36 Outdoor tempera ture zone bound ary temperature A 1 4 0 F ...

Page 14: ...gnal amplifiers When using signal amplifiers the address for signal amplifiers must be set The address for signal amplifiers can be set automatically from 1 outdoor unit master unit on the network Refer to Fig Wiring example for automatic address setting 7 6 1 chapter for the wiring example For manual setting of address refer to the signal amplifier installation manual 7 5 2 Automatic address sett...

Page 15: ... cap Hexagon wrench 4 mm 5 32 Table A Pipe 3 way valve Blank cap Charging port cap Liquid valve 5 2 to 6 6 lbf ft 7 0 to 9 0 N m 14 8 to 18 5 lbf ft 20 0 to 25 0 N m 9 2 to 11 8 lbf ft 12 5 to 16 0 N m Gas valve 8 1 to 9 6 lbf ft 11 0 to 13 0 N m 22 1 to 25 8 lbf ft 30 0 to 35 0 N m 9 2 to 11 8 lbf ft 12 5 to 16 0 N m 8 1 Sealing test CAUTION Use only nitrogen gas Never use refrigerant gas oxygen ...

Page 16: ... wrench 8 3 2 Checking total amount of refrigerant and calculating the amount of refrigerant charge to be added The amount of refrigerant charge to be added is the total value of the basic refrigerant charge amount and the value calculated from the length of the liquid pipe Round up the value to 2 decimal places Model B Factory charged amount lb kg Diameter of liquid pipe in mm a Additional amount...

Page 17: ... capacity error E221 and Indoor unit duplicate address error E261 occurred 1 When the address of the overlap indoor unit is displayed press and hold the ENTER button for more than 3 seconds 2 When errors other than the address of the over lap indoor unit exist press SELECT button to switch to the next error If error occurs it will display Ad address number 9 2 Test run Before the test operation ch...

Page 18: ...it compressor 1 temperature error E A 4 1 Outdoor unit high pressure error E A 5 1 Outdoor unit low pressure error E A C 4 Outdoor unit heat sink temperature error t L 7 H J 6 A C E F d n o r 9 P U S 8 5 3 4 1 2 0 7 segment LED indicator Test operation setting method Use the MODE EXIT SELECT and ENTER buttons on the indoor unit PC board to configure settings according to the procedures below Setti...

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