FUJI CONTROLS IN-100 Instruction Manual Download Page 3

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Accessories

Please contact the retailer or Fuji Controls if any accessory listed below is missing or

damaged.

Item

Qty

Check

Micro driver (

−)

Input/output connector (load cell terminal, external

input/output terminal)

1 each

Panel mounting jig (panel pre-mounted to the body proper)

DIN rail mounting tool

Power input terminal cover (cover pre-attached to the body

proper)

Instruction Manual

CC-Link connector (connector pre-attached to the body

proper)

CC-Link connector cover (connector pre-attached to the

body proper)

Summary of Contents for IN-100

Page 1: ...1 IN 100 INSTRUCTION MANUAL Ver 1 05 Fuji Controls Co Ltd 1 5 6 Iidabashi Chiyoda ku Tokyo 102 0072 TEL 03 3265 5437 FAX 03 3265 5430 Website http www fujicon net Feb 22 2018 ...

Page 2: ...ched to allow its incorporation to testing or manufacturing equipment Japanese and English switchable Capable of making static strain measurement Easy to determine defects on the load cell side by plastic deformation Disclaimer Information and data on the Product described here are examples only There is no guarantee of such information or data not violating any intellectual property or other righ...

Page 3: ...tor load cell terminal external input output terminal 1 each Panel mounting jig panel pre mounted to the body proper 2 DIN rail mounting tool 1 Power input terminal cover cover pre attached to the body proper 1 Instruction Manual 1 CC Link connector connector pre attached to the body proper 1 CC Link connector cover connector pre attached to the body proper 1 ...

Page 4: ...on by water oil or chemicals Whenever the Product breaks down abnormal smell or heat generation immediately stop using it and remove the power plug Otherwise it may cause a fire or electric shock Do not disassemble the Product Sufficiently examine the wiring before supplying electric power to the Product Be sure to provide Type D grounding during installation When a panel or wire is cut be sure no...

Page 5: ...rong magnetic field exists or occurs Where noise occurs such as static electricity or relay Do not install the Product in any of the following environments Where temperature or relative humidity exceeds the limit in the specifications Where there is a lot of salt or iron content Where vibration or impact is directly applied Outdoors or in altitudes exceeding 2 000 meters Where it receives radiatio...

Page 6: ...rgent and wipe it with a tightly squeezed damp cloth Do not use wipes or cloths soaked with thinner If the Product is used in ways not originally intended safety may be compromised Be sure to use the DC power terminal cover while the Product is on Provide noise screening means when the Product is used in an environment subject to noise ...

Page 7: ...ront Nomenclature and Functions 12 Rear Nomenclature and Functions 13 Load Cell Terminal 13 External Input Output Terminal 14 CC Link Terminal 15 Power Terminal 15 Input Output Circuit 15 How to Install 16 Appearance and Dimensions 16 Panel Mounting 17 Size of Mounting Hole 17 Panel Mounting 17 DIN Rail Installation 19 Connection 20 ...

Page 8: ...ing Lock 22 Screen 23 Names and Functions 23 Menu List 24 Measurement of Load 25 When Constant Comparison Is OFF 25 What is constant comparison OFF 25 Sample Hold 26 Peak Hold 27 When Constant Comparison Is ON 28 What is constant comparison ON 28 Sample Hold 29 Peak Hold 30 CC Link Communication 31 Connection 31 Removal of Terminal Block 31 Connecting CC Link Terminal 32 ...

Page 9: ...Using Commands in Common Area 40 List of CC Link Error Codes 42 Setting 43 Filter 43 What is Filter 43 How to set 43 Control Input Check 44 What is Control Input Check 44 How to set 44 Judge Output Check 45 What is Judge Output Check 45 How to set 45 Static Strain Disp Mode 46 What is the Static Strain Disp Mode 46 How to set 46 Select Data Output 47 ...

Page 10: ...t is Hold Mode 49 How to set 49 Hold mode selection 50 What is Hold mode selection 50 How to set 50 Setting Memory 51 What is Setting Memory 51 How to set 51 D A Converter 53 What is D A Converter 53 How to set 53 Control input logic 55 What is Control input logic 55 How to set 55 Brightness 56 What is Brightness 56 How to set 56 ...

Page 11: ...Changing Power Save Time 57 What is Power Save Time 57 How to set 57 CC Link 58 What is CC Link 58 How to set 58 Languages 59 What is Languages 59 How to set 59 List of Error Messages 60 Specifications 61 ...

Page 12: ...s to move the cursor or change the settings SET key Use to determine changed settings and move to the next item RESET key When setting screen appears press to return to the screen 1 level above Hold down to clear judgment results and set digital zero Display Shows measurement values settings and judgment results MENU key Cursor keys SET key RESET key Display ...

Page 13: ...ect 2 N C Not in use Do not connect 3 EXC Connect EXC of load cell 4 SIG Connect SIG of load cell 5 EXC Connect EXC of load cell 6 SIG Connect SIG of load cell 7 SHIELD Connect SHIELD of load cell 8 N C Not in use Do not connect Load cell terminal External input output terminal CC Link terminal Power terminal ...

Page 14: ...de selection is By signal it holds a sample with OFF HIGH and holds a peak with ON LOW 16 SEL 1 Not for use when Setting Memory is set By menu When Setting Memory is set to By signal you can change Setting Memory between SEL 1 and SEL 2 17 SEL 2 18 COM COM terminal of external input Do not short circuit external input output terminal Nos 11 Output 19 OV Produces output when it detects an anomaly o...

Page 15: ...ch control input terminal and COM terminal Conduct short circuiting with contacts or non contacts transistor TTL open collector About 20 mA flows when the external contact is ON When a transistor for example is used select an element that has pressure resistance of 10 V or more and when ON allows about 40 mA to flow Output circuit is insulated from circuit by a photo coupler Maximum collector curr...

Page 16: ...16 How to Install Appearance and Dimensions Front view Rear view ...

Page 17: ...17 Panel Mounting Size of Mounting Hole Recommended panel thickness is 0 8 to 5 0 mm Panel Mounting 1 Remove both the left and right panel mounting jigs ...

Page 18: ...18 2 Set IN 100 in through the panel front 3 Attach left and right panel mounting jigs removed in 1 to the Product rear and fix them ...

Page 19: ...19 DIN Rail Installation 1 Install the DIN rail mounting adapter to IN 100 2 Insert the DIN rail adapter diagonally and fix it DIN rail ...

Page 20: ...ires are 0 13 to 1 0 mm2 AWG28 to 18 2 Insert accessory micro driver into the square hole located either above or under the wire insertion hole while directing the driver in the direction shown in the figure Then a metal piece that closes the wire insertion hole opens 3 Insert the wire in the insertion hole without untwisting the wire end 4 Pull out the micro driver 5 Slightly pull the wire to con...

Page 21: ...s between 12 and 24 V Connect it to the terminal block with crimping terminals for M3 6 mm or under in width It takes 10 seconds from power input to display start Be sure to attach the terminal cover to prevent risk of fire or electric shock ...

Page 22: ...art using the Product Key Locking To lock the keys open load measurement values screen simultaneously press RESET and SET keys and hold them for 3 seconds Then KEY of LOCK located bottom right lights up To cancel key lock simultaneously hold down RESET and SET keys for 3 seconds Then KEY of LOCK located bottom right turns off Setting Lock You cannot lock settings in an ordinary situation You may e...

Page 23: ...ectively Load value Displays the current load value or held load value When the background is blue and characters are black LO appears when the background is black and characters are green GO and when the background is pink and characters are black HI High and low limit setting Set high and low limit comparison values are shown Lock display When locked SET is on When the keys are locked KEY is on ...

Page 24: ...45 Static Strain Disp Mode Page 46 Select Data Output Page 47 Comparison Setting Comp Value Setting Page 48 Hold Function Setting Hold Mode Page 49 Hold mode selection Page 50 System Setting Setting Memory Page 51 D A Converter Page 53 Control input logic Page 55 Brightness Page 56 Power Save Time Page 57 CC Link Page 58 Languages Page 59 ...

Page 25: ...d load value is cleared judgment result is cleared digital zero is set and measurement starts Input edge of external input output terminal No 14 END is detected and measurement ends At this time the load is held and the judgment result is output When switching from peak hold to sample hold see Page 50 and Page49 You can change the input logic of external input output terminal No 14 END See Page 55...

Page 26: ...t was completed and outputs the judgment result OPERATION FLOW Point Operation A OF output ON B End input judgment output holding of value HI output ON C RESET input digital zero judgment clearing hold clearing D OF output OFF E End input judgment output holding of value GO output ON 0 5 10 15 20 25 30 HI value LO value OF value Actual load Display value A B C E ｃ D A ...

Page 27: ...mpleted and outputs the judgment result OPERATION FLOW Point Operation A OF output ON B End input judgment output holding of value HI output ON C RESET input digital zero judgment clearing hold clearing D OF output OFF E End input judgment output holding of value GO output ON 0 5 10 15 20 25 30 HI value LO value OF value Actual load Display value A B C E D A ...

Page 28: ...old load value is cleared digital zero is set and measurement starts Judgment results are output in real time While external input output terminal No 14 END is receiving input the load value and judgment result are held When switching from peak hold to sample hold see Page 50 and Page 49 You can change the input logic of external input output terminal No 14 END See Page 55 Control input logic ...

Page 29: ...FLOW Point Operation A LO output ON B END input holding of value C Release of END release of value holding D HI output ON E OF output ON F END input holding of value G Release of END release of value holding RESET input zero reset H OF output OFF I HI output OFF J LO output OFF 0 5 10 15 20 25 30 HI value LO value OF value Actual load Dispslay value A B C D E F G H I J ...

Page 30: ...Operation A LO output ON B END input holding of value C Release of END release of value holding D HI output ON E OF output ON F END input holding of value G Release of END release of value holding RESET input zero reset H OF output OFF I HI output OFF J LO output OFF 0 5 10 15 20 25 30 HI value LO value OF value Actual load Display value A B C D E F G H I J ...

Page 31: ...See Page 58 CC Link for the setting procedure Connection No Signal name Wire color 25 DA Blue 26 DB White 27 DG Yellow 28 SLD Grounding wire shield Wire color indicates the color of the insulator of the CC Link dedicated cable Removal of Terminal Block Loosen 2 black screws on both ends of the terminal block and pull them out to remove them from the body proper Be sure to turn off power first prio...

Page 32: ...time load value RWw0002 0x1E2 HI value High Limit RWr0003 0x2E3 RWw0003 0x1E3 2 RWr0004 0x2E4 Reserved RWw0004 0x1E4 LO value Low Limit RWr0005 0x2E5 RWw0005 0x1E5 RWr0006 0x2E6 Error code RWw0006 0x1E6 Reserved RWr0007 0x2E7 Support error code RWw0007 0x1E7 3 RWr0008 0x2E8 Reserved RWw0008 0x1E8 Reserved RWr0009 0x2E9 RWw0009 0x1E9 RWr000A 0x2EA RWw000A 0x1EA RWr000B 0x2EB RWw000B 0x1EB 4 RWr000C...

Page 33: ...000A Decimal position 3 RY000A RX000B RY000B RX000C RY000C RX000D RY000D RX000E RY000E RX000F RY000F 1 RX0010 0x0E0 OF signal set load arrival output RY0010 0x160 MODE RX0011 HI signal High Limit RY0011 RX0012 GO signal GO RY0012 RESET RX0013 LO signal Low Limit RY0013 FREE RX0014 RY0014 END RX0015 RY0015 RX0016 RY0016 RX0017 RY0017 RX0018 RY0018 RX0019 RY0019 RX001A Respond to Memory selection 1 ...

Page 34: ...d RY0020 RY005F 0x162 0x165 Reserved 4 RX0060 RX006F 0x0E6 Reserved RY0060 RY006F 0x166 Reserved RX0070 RX0079 0x0E7 Reserved RY0070 RY0079 0x167 RX007A Error status flag RY007A RX007B Remote Ready RY007B RX007C RX007F Reserved RY007C RY007F ...

Page 35: ... W 99999 99999 D A Full scale 1304 R W 99999 99999 Condition Setting Filter Low path filter 2001 R W 0 OFF 1 3 Hz 2 10 Hz 3 30 Hz 4 100 Hz 5 300 Hz 6 1000 Hz Select Num of Moving Avg 2002 R W 0 OFF 1 16 2 32 3 64 4 128 5 256 6 256 7 1024 8 2048 Select Data Output 2401 R W 0 Output hold value 1 Output through Comparison Setting Comp Value Setting OF value set load arrival output 3001 R W HI signal ...

Page 36: ...36 manual Hold mode selection 4901 R W 0 By menu 1 By signal ...

Page 37: ... Number 5102 R 1 to 64 Transmission Speed 5103 R 0 156 kbps 1 625 kbps 2 2 5 Mbps 3 5 Mbps 4 10 Mbps Return Data Format 5104 R W 0 BCD 1 Binary Select Memory by 5105 R W 0 Manual 1 CC Link Lock Setting lock 5202 R W 0 OFF 1 ON Key locking 5204 R W 0 OFF 1 ON Brightness 5301 R W 0 OFF 1 Dark 2 Normal 3 Bright Power Save Time 5302 R W 0 OFF 1 2 min 2 5 min 3 10 min 4 30 min Languages 5303 R W 0 Japa...

Page 38: ...0000 4 bits Reserved 0 4 bits 5th digit BCD Binary 4 bits 4th digit BCD Binary 4 bits 3rd digit BCD Binary 4 bits 2nd digit BCD Binary LSB 4 bits 1st digit BCD Binary STATUS Status Bit3 Bit2 Bit1 Bit0 0 Plus BCD display Without input over Real time load value 1 Minus Binary display With input over Hold load value Memory Selection Setting Memory selection does not work when Manual is set by Select ...

Page 39: ...for writing No reading is allowed 1 Set any arbitrary target value to OF value set load arrival output HI value High Limit and LO value Low Limit Set these values as 32 bit signed binary values 2 Turn ON Request Exclusive area 3 Confirm Respond to Exclusive area is ON 4 Turn OFF Request Exclusive area 5 Confirm Respond to Exclusive area is OFF 6 Confirm the values have been changed When OF value s...

Page 40: ... data change to turn Respond to Common area ON When the command ended up being completed as error Read command number becomes Oxffff and the error code and error code auxiliary eventually change See Page 42 List of CC Link Error Codes READ 1 Write the command no value in Write command no Set values in 16 bit BCD 2 Turn ON Request R W 3 Confirm Respond to R W is ON 4 Turn ON Request Common area 5 C...

Page 41: ...ed binary values 3 Turn OFF Request R W 4 Confirm Respond to R W is OFF 5 Turn ON Request Common area 6 Confirm Respond to Common area is ON 7 As the value in Read command data has been changed confirm value is the same as the data written in 2 Set values as 32 bit signed binary values 8 Turn OFF Request Common area 9 Confirm Respond to Common area is OFF ...

Page 42: ...ck has been set 2 No calibration conducted Measurement error 3 0 FULL lower than the minimum setting display value 1 FULL higher than the maximum setting display value On OF output 2 OVER FULL greater than AD maximum input 3 OVER FULL greater than AD maximum input 4 DA output exceeds the output range 5 DA output exceeds the output range Command error 4 0 Command execution error 1 Setting lock 2 Co...

Page 43: ...erage of loads for the set number to stabilize the load value How to set 1 Press MENU key 2 Use key to select Condition Setting 3 Press SET key 4 Use key to select Filter 5 Press SET key 6 Use key to select the appropriate low path filter default 100 7 Press SET key and confirm the cursor has turned green 8 Press SET key again 9 Use key to select the appropriate number of moving average default OF...

Page 44: ...l is OFF the display is HIGH When it is ON the display is LOW You cannot manually turn ON or OFF on the screen How to set 1 Press MENU key 2 Use key to select Condition Setting 3 Press SET key 4 Use key to select Control Input Check 5 Press SET key 6 A list is shown 7 Press RESET key to complete this operation ...

Page 45: ...tput GO a load GOOD output LO a load LO NG output and OV a load cell anomaly output How to set 1 Press MENU key 2 Use key to select Condition Setting 3 Press SET key 4 Use key to select Judge Output Check 5 Press SET key 6 Use key to select OF HI GO LO or OV 7 Use SET key to output When you want to turn off output either let another output or return to the TOP screen 8 Press RESET key to complete ...

Page 46: ...set 1 Press MENU key 2 Use key to select Condition Setting 3 Press SET key 4 Use key to select Static Strain Disp Mode 5 Press SET key 6 Use key to select ON default OFF 7 Press SET key and confirm the cursor has turned green 8 Press SET key again 9 Use key to select TOP on the upper part of the screen 10 Press SET key 11 Press RESET key to return to the normal display When a load value is dubious...

Page 47: ...t Through is selected voltage or current values of loads that the load cell received regardless of the display value are output in an analogous way How to set 1 Press MENU key 2 Use key to select Condition Setting 3 Press SET key 4 Use key to select Select Data Output 5 Press SET key 6 Use key to select Output Hold Value or Output Through default Output Hold Value 7 Press SET key and confirm the c...

Page 48: ...rrival output is made when OF value is smaller than the measured value separately from the high or low limit judgment How to set 1 Press MENU key 2 Use key to select Comparison Setting 3 Press SET key 4 Use key to select Comp Value Setting 5 Press SET key 6 Set OF 7 Use key to change the digit and key to change the value default 1000 8 Press SET key to determine the value of OF and set HI 9 Use ke...

Page 49: ...while SAMPLE the sample hold mode The peak hold mode holds and judges the maximum value of load from the beginning of load measurement to end signal The sample hold mode holds and judges the instantaneous load when end signal How to set 1 Press MENU key 2 Use key to select Hold Function Setting 3 Press SET key 4 Use key to select Hold Mode 5 Press SET key 6 Use key to select PEAK or SAMPLE default...

Page 50: ...le hold mode and to ON LOW to set the peak hold mode The peak hold mode holds and judges the maximum value of load from the beginning of load measurement to end signal The sample hold mode holds and judges the instantaneous load when end signal How to set 1 Press MENU key 2 Use key to select Hold Function Setting 3 Press SET key 4 Use key to select Hold mode selection 5 Press SET key 6 Use key to ...

Page 51: ...xternal input output terminal No 16 SEL1 or No 17 SEL2 with BCD input When By menu is selected select by setting the Setting Memory of IN 100 How to set BY SIGNAL 1 Press MENU key 2 Use key to select System Setting 3 Press SET key 4 Use key to select Setting Memory 5 Press SET key 6 Use key to select By signal default By menu 7 Press SET key and confirm the cursor has turned green 8 Press SET key ...

Page 52: ...se key to select By menu default By menu 7 Press SET key and confirm the cursor set to By menu has turned green 8 Press SET key again to select Memory 9 Use key to select Memory 1 Memory 2 Memory 3 or Memory 4 default Memory 1 10 Press SET key and confirm all cursors have turned green 11 Press SET key again to complete this operation ...

Page 53: ...D A Max Voltage or 20 mA when the load is the set value Select either Voltage or Current for analog output They cannot be output simultaneously D A Max Voltage is the maximum value of the analog output voltage However when a load exceeded the load set by D A Full Scale the function outputs 10 larger than D A Max Voltage and then outputs DA OVER message How to set 1 Press MENU key 2 Use key to sele...

Page 54: ...ss SET key and confirm the value has turned green 18 Press SET key again to test analog output voltage with D A CAL TEST No testing is possible when the D A Output Mode is set to current 19 Use key to change the digit and key to change the value 20 Use SET key to output voltage Output test can only be done once 21 Press SET key again to test analog output current with D A CAL TEST No testing is po...

Page 55: ... specification and operates with a rising edge When Reversed is set the Product comes to have the normal close b contact specification and operates with a falling edge How to set 1 Press MENU key 2 Use key to select System Setting 3 Press SET key 4 Use key to select Control input logic 5 Press SET key 6 Use key to select Standard or Reversed default Standard 7 Press SET key and confirm the cursor ...

Page 56: ...er Dark Normal or Bright Only while the backlight is on key operation is kept effective While it is off press an arbitrary key and start operation How to set 1 Press MENU key 2 Use key to select System Setting 3 Press SET key 4 Use key to select Brightness 5 Press SET key 6 Use key to select OFF Dark Normal or Bright default Normal 7 Press SET key and confirm the cursor has turned green 8 Press SE...

Page 57: ...ness Only while the backlight is on key operation is kept effective While it is off press an arbitrary key and start operation How to set 1 Press MENU key 2 Use key to select System Setting 3 Press SET key 4 Use key to select Power Save Time 5 Press SET key 6 Use key to select OFF 2 min 5 min 10 min or 30 min default OFF 7 Press SET key and confirm the cursor has turned green 8 Press SET key again...

Page 58: ... default 01 10 Press SET key and confirm the cursor has turned green 11 Press SET key again to select Transmission Speed with key default 10M 12 Press SET key and confirm the cursor has turned green 13 Press SET key again to select Return Data Format with key default BCD 14 Press SET key and confirm the cursor has turned green 15 Press SET key again to select Select Memory by with key default Manu...

Page 59: ...glish How to set 1 Press MENU key 2 Use key to select System Setting 3 Press SET key 4 Use key to select Languages 5 Press SET key 6 Use key to select Japanese or English default Japanese 7 Press SET key and confirm the cursor has turned green 8 Press SET key again to complete this operation ...

Page 60: ...ximum set value FULL Display minus over greater than the maximum set value MINUS INPUT Load cell input is negative PARAMETER ERROR Incorrect set value exists ZEROLIMIT Digital zero limit has been exceeded ERROR Error has occurred DA OVER D A output exceeded the output range DA OVER D A output exceeded the output range SYSTEM ERROR System error has occurred INVALID OPERATION Invalid operation ...

Page 61: ...urrent output 4 to 20 mA Display 320 240 color TFT liquid crystal Hold function 1 point hold Sample Hold Peak Hold Setting memory 4 pattern of high and low limit comparison 4 patterns of set load arrival output Photocoupler output Max 30 V 20 mA Power source Rated 12 VDC to 24 VDC 9 W Service temperature range 0 to 50 C 35 to 85 RH non condensing Storage temperature range 10 to 70 C 60 RH non cond...

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