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Service Manual

Elliptical XE322

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Summary of Contents for XE322

Page 1: ...Service Manual Elliptical XE322...

Page 2: ...der Console Mast Cover Side Case L Rear Handle Bar Cover R Slide Wheel Cover Front Handle Bar Cover R Rear Stabilizer Cover B Pedal R Rear Stabilizer Cover B Round Disk Cover Rear Stabilizer Cover A C...

Page 3: ...le Bar L Swing Arm R Cross Bar Connecting Arm L Lower Handle Bar R Swing Arm L Console Mast Bushing Housing Rear Rail Assembly Pedal Arm L Main Frame Pedal Arm R Idler Wheel Assembly Drive Pulley Conn...

Page 4: ...8 The Drive Pulley 9 Connecting Arms 10 Pedal Arms and the Bushing Housing 11 Slide Wheels II Troubleshooting 1 The Console 2 The Gear Motor 3 Side Cases and the Round Disk 4 The Belt 5 The Flywheel...

Page 5: ...nsole Rev Procedures 1 Use Phillips head screw driver to release four M5x10mm Phillips head screws disconnect the computer cable and hand pulse cable to take the console apart as shown in figure 1 2 R...

Page 6: ...figure 5 2 Slap the console mast cover backward to separate it from side covers as shown in figure 6 3 Use Phillips head screw driver to release nine 3 5x12mm self tapping screws and three 5x16mm tapp...

Page 7: ...head screw driver to release 4x16mm self tapping screw and 1 4 x19 flat washer on the console mast as shown in figure 1 3 Release three 5x16mm tapping screws as shown in figure 2 4 Release the nut whi...

Page 8: ...nut on the J bolt and use 13mm wrench to release M8x20mm carriage bolt 5 16 x23x1 5 flat washer and M8x7T nut in order to take the idler wheel assembly apart as shown in figures 1 2 2 Reverse above pr...

Page 9: ...power Adjust the resistance on the console to the maximum level XE330 16 while XE320 and XE420 20 as shown in figures 1 2 3 Use 15mm wrench to release both 3 8 UNF26 x 9T nuts which secure the flywhee...

Page 10: ...nframe 7 Tighten the flywheel the both 3 8 UNF26 x 9T nuts 8 Return both the steel cable onto the flywheel and idler wheel assembly 9 Turn the drive pulley and check if the belt runs well Adjust both...

Page 11: ...The Part 5 The Steel cable Rev Procedures 1 Follow procedure 4 to take apart flywheel 2 Use 10mm wrench release the nut on the steel cable and take it apart as shown in figures 1 2 3 Reverse above ste...

Page 12: ...w and 5 16 x35x1 5 flat washer which secure the cross bar use Allen wrench to loosen Socket Head Cap Bolt and take the cross bar apart as shown in figures 2 3 4 Return 7 7 25L Woodruff Key onto the dr...

Page 13: ...eplacing Parts The Part 7 The Belt Rev Procedures 1 Follow the procedures 2 4 and 6 to take apart side cases flywheel and the cross bar respectively as shown in figure 1 2 Reverse above procedures to...

Page 14: ...e 25 C ring which secure the drive pulley axle as shown in figure 1 2 3 Pull out the drive pulley and the axle or use the rubber hammer to hit the axle to take it apart as shown in figure 3 4 To separ...

Page 15: ...5T flat washer and 5 16 x7T nut which secure the rod end bearing as show in figure 2 3 Use 12mm wrench to release 5 16 x3 4 hex head screw and 5 16 x23x1 5T flat washer which secure the connecting ar...

Page 16: ...g Arms Rev Procedures 5 To resume the connecting arm align the screw holes on the connecting arm and the pedal arm and insert the pedal axle then tighten the hex head screw as shown in figure 5 6 6 Se...

Page 17: ...M8 x 50 Socket Head Cap Bolt 5 16 x23x1 5T flat washer and M8 x 7T nut which secure the pedal arm and the bushing housing to take the pedal arm apart as shown in figure 1 3 Use 12mm wrench to release...

Page 18: ...er apart as shown in figure 1 2 Use 12 wrench to release 5 16 x3 4 hex head screw and 5 16 x20x1 5T flat washer in order to take the slide wheel apart as shown in figure 2 3 To resume the slide wheel...

Page 19: ...re all harnesses are properly connected including the console and computer cable computer cable and DC cables which can be done by disassembling the console as shown in figures 1 2 4 If harnesses are...

Page 20: ...he section of replacing the steel cable to take it apart as shown in figure 1 2 If no click sound is heard open both side cases and check if harnesses are properly connected Use multi meter to take cu...

Page 21: ...e it apart and resume according to the procedures for replacing side cases 3 If the round disk swings with too much displacement take apart side cases and the round disk and use Phillips head screw dr...

Page 22: ...of the belt drive pulley and the flywheel Then turn the drive pulley with the speed between 100 and 120 rpm with sudden stop If the belt runs normally resume all parts 2 If the belt drive pulley and t...

Page 23: ...e noise cause by improper adjustment of the steel cable or improper installation Follow the replacing flywheel and the belt for adjustment as shown in figure 1 2 If there is noise with the flywheel ch...

Page 24: ...sy assembly by the user and it is normal with slight play Noises might be caused due to these tolerances after certain time of usage It is recommended to add crease or thick lubricant on 17x276L conso...

Page 25: ...oblem with this portion is rare Occasionally there is noise after very long duration of usage When this occurs apply some heavy viscosity lubricant on the clank axle as shown in figure 1 2 2 2 2 If th...

Page 26: ...ant Lubricating with heavy viscosity lubricant while maintaining or replacing parts can eliminate potential problems 2 There are many causes for un smoothness Slide wheels moving parallel and freely o...

Page 27: ...e Wheels Rev Procedures 3 For maintenance start from slide wheels by replacing them or applying some lubricant on the curvature on the slide wheels Keep parallel parts parallel to each other is the ke...

Page 28: ...and the drive pulley idler wheel handle bar and console mast shaft flywheel and the steel cable concerning the front portion of the elliptical to the rear portion such as slide wheels and clank axle w...

Page 29: ...s shown in figure 1 3 Bushing housing M8 x 50m m Socket Head Cap Screw and M8 x 7T nut on top must be tight enough as shown in figure 2 4 Cross Bar M8x30m m Socket Head Cap Screw on the cross bar must...

Page 30: ...tightening all screws is the first step to fix the problem of play Wearing at the joint and improper installation lead to loose screws Play of the pedal may caused by improper installation of the car...

Page 31: ...oblem 4 Smoothness and other problems Rev Procedures 1 Although this manual can not cover all of elliptical problems it describes most of it Whatever the problem occurs fixing the problem is back up b...

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