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FSP HySpirit series User Manual 

16   

http://www.fsp-group.com.tw/en/product/PVInverter.html 

 

12.

 

Commissioning 

Step 1: Check the following requirements before commissioning: 

 

Ensure the inverter is firmly secured 

 

Check if the open circuit DC voltage of PV module meets the requirement (Refer to Section 
6) 

 

Check  if  the  voltage  of  the  open  circuit  utility  is  approximately  as  same  as  the  expected 
nominal value from local utility company. 

 

Check if connection of AC cable to grid (utility) is correct if the utility is required. 

 

Fully connect to PV modules. 

 

Check if AC circuit breaker (only applied when the utility is required), batter circuit breaker, 
and DC circuit breaker are installed correctly. 
 

Step 2: Switch on the circuit breaker of battery and then switch on PV DC breaker. After that, if 
there is any connection with utility, please switch on the AC circuit breaker. At this moment, the 
inverter is already turned on. However, there is no output generation from loads. Then:   

 

If LCD lights up to display the status of current inverter, commissioning has been completed 
successfully.  After  pressing  “ON”  button  for  1  second  when  the  utility  is  detected,  this 
inverter will start to supply power to the loads. If no utility exists, simply press “ON” button 
for 3 seconds. Then, this inverter will start to supply power to the loads.   

 

If an error occurs to this inverter, a warning/fault indicator will appear on LCD display. Please 
inform your installer. 

 
Step 3: Please insert CD into your computer and install monitoring software on your PC. Follow 
the steps below to install the software.   
1. Follow the on-screen instructions to install the software. 
2. When your computer restarts, the monitoring software will appear as shortcut icon located in 

the system tray, near the clock. 

 
NOTE: If using modbus card as communication interface, please install bundled software. Check 
local dealer for the details. 

 

 

 

Summary of Contents for FSP552PV-230H-48

Page 1: ...FSP HySpirit series User Manual www fsp group com tw FSP HySpirit 5 5k FSP552PV 230H 48 PVInverter User Manual Version 1 0 ...

Page 2: ... Surge Protection Device Installation 6 6 Grid Utility Connection 8 7 PV Module DC Connection 8 8 Battery Connection 11 9 Load AC Output Connection 12 10 Communication 14 11 Application with Energy Meter 15 12 Commissioning 16 13 Initial Setup 17 14 Operation 27 15 Charging Management 38 16 Maintenance Cleaning 40 17 Trouble Shooting 41 18 Specifications 44 ...

Page 3: ... the details this inverter is able to generate power to feed the grid utility and charge battery This inverter is only compatible with PV module types of single crystalline and poly crystalline Do not connect any PV array types other than these two types of PV modules to the inverter Do not connect the positive or negative terminal of the solar panel to the ground See Figure 1 for a simple diagram...

Page 4: ...tempting any maintenance or cleaning or working on any circuits connected to the inverter disconnecting AC DC and battery power from the inverter can reduce the risk of electric shock Merely turning off controls will not reduce this risk because internal capacitors can remain charged for 5 minutes after disconnecting all sources of power CAUTION Do not disassemble this inverter by yourself It cont...

Page 5: ... Inverter if it has undergone a sharp blow been dropped or damaged in any way If the Inverter is damaged please call for an RMA Return Material Authorization request CAUTION AC breaker DC switch and Battery circuit breaker are used as disconnect devices and these disconnect devices shall be easily accessible Symbols used in Equipment Markings Refer to the operating instructions Caution Risk of dan...

Page 6: ...nnectors Software CD Manual USB cable RS 232 cable Mounting Surge protection device L type plate Screws Magnets Cables screws 3 2 Product Overview 1 PV connectors 2 AC output connectors Load connection 3 Battery connectors 4 AC Grid connectors Connect to SPD 5 RS 232 communication port 6 USB communication port 7 Intelligent slot 8 DC Switch option 9 LCD display panel 10 LED indicators 11 Operation...

Page 7: ...operation of this inverter please use appropriate cables for grid connection The pollution degree of the inverter is PD2 Select an appropriate mounting location Install the solar inverter in a protected area that is dry free of excessive dust and with adequate air flow Do NOT operate it in the place where the temperature and humidity is beyond the specific limits Please check the specs for the lim...

Page 8: ...UTION Be sure to disconnect from AC power before installing surge protection device Step 1 Install the SPD on the left hand side of the inverter with six magnets Step 2 To prevent surge protection device falling apart use supplied L type plate and fix it to attach surge protection device tightly to the inverter Magnet x 6 pieces ...

Page 9: ...r Manual 7 http www fsp group com tw en product PVInverter html Step 3 Connect the OUTPUT of SPD to AC grid connectors of Hybrid Inverter The INPUT of SPD is connected to AC utility Hybrid Inverter Output of SPD AC Grid Input ...

Page 10: ...propriate cables for grid utility connection To reduce risk of injury please use the proper cable size recommended below Suggested cable requirement for AC wire Model 5 5KW Nominal Grid Voltage 230Vac Conductor cross section mm2 6 AWG no 10 6 2 Connecting to the AC Utility Step 1 Check the grid voltage and frequency with an AC voltmeter to see if it s same as the Vac value on the product label Ste...

Page 11: ...housing Male terminal Crimping tool and spanner Prepare the cable and follow the connector assembly process Strip one cable 8 mm on both end sides and be careful NOT to nick conductors Insert striped cable into female terminal and crimp female terminal as shown below Insert assembled cable into female connector housing as shown below CAUTION Exceeding the maximum input voltage can destroy the unit...

Page 12: ...s of the polarity of connection cable on PV modules and PV input connectors Then connect positive pole of connection cable to positive pole of PV input connector Connect negative pole of connection cable to negative pole of PV input connector WARNING For safety and efficiency it s very important to use appropriate cables for PV module connection To reduce risk of injury please use the proper cable...

Page 13: ...e sealed lead acid battery vented and Gel battery Please check its maximum charging voltage and current when first using this inverter If using Lithium iron or Nicd battery please consult with installer for the details NOTE2 Please use 80Vdc 200A circuit breaker NOTE3 The overvoltage category of the battery input is II Please follow the steps below to implement battery connection Step 1 Check the ...

Page 14: ...ent extra supply to the load via the inverter during any mode of operation an additional disconnection device should be placed on in the building wiring installation WARNING For safety and efficiency it s very important to use appropriate cable for AC connection To reduce risk of injury please use the proper cable size recommended as below Model 5 5KW Nominal Grid Voltage 230Vac Conductor cross se...

Page 15: ...o AC Output Connector Do NOT connect the utility to AC Output Connector CAUTION Be sure to connect L terminal of load to L terminal of AC Output Connector and N terminal of load to N terminal of AC Output Connector The G terminal of AC Output Connector is connected to grounding of the load Do NOT mis connect CAUTION This inverter is not allowed to operate in parallel Please do NOT connect more tha...

Page 16: ...e to install with SNMP card and Modbus card Follow the procedure below to connect communication wiring and install the software For RS232 port you should use a DB9 cable as below For USB port you should use a USB cable as below For SNMP or MODBUS card you should use RJ45 cables as below Please install monitoring software in your computer Detailed information is listed in next chapter After softwar...

Page 17: ...Modbus card II manual Note This application is only valid for Grid Tie with Backup II mode Equipped with Modbus card II hybrid inverter is connected to energy meter with RS485 communication port It s used to set up self consumption function via Modbus card to control power generation and battery charging of the inverter Hybrid Inverter Battery To Main Family Load RS 485 Energy Meter Grid L1 L2 L3 ...

Page 18: ...on the AC circuit breaker At this moment the inverter is already turned on However there is no output generation from loads Then If LCD lights up to display the status of current inverter commissioning has been completed successfully After pressing ON button for 1 second when the utility is detected this inverter will start to supply power to the loads If no utility exists simply press ON button f...

Page 19: ...k to grid provide power to the load and charge battery There are four options available in this mode Grid tie with backup I II III and IV In this mode users can configure PV power supply priority charging source priority and load supply source priority However when Grid tie with backup IV option is selected in PV energy supply priority the inverter is only operating between two working logics base...

Page 20: ...allowed to modify here When Grid and PV or Grid or PV is selected in charging source section this option is default selected In Grid tie mode this option is invalid Allow to feed in to the Grid This option is only valid under Grid tie and Grid tie with backup modes Users can decide if this inverter can feed in to the grid Allow battery to discharge when PV is available This option is automatically...

Page 21: ...icient grid will charge battery 2 PV only It is only allow PV power to charge battery 3 None It is not allowed to charge battery no matter it s from PV power or grid Load supply source When PV power is available 1st PV 2nd Grid 3rd Battery If battery is not fully charged PV power will charge battery first And remaining PV power will provide power to the load If it s not sufficient grid will provid...

Page 22: ...ot sufficient grid will charge battery 2 PV only Only PV power is allowed to charge battery 3 None It is not allowed to charge battery no matter it s PV power or grid Load supply source When PV power is available 1 1st PV 2nd Battery 3rd Grid PV power will provide power to the load first If it s not sufficient battery will provide power to the load When battery is running out power or not availabl...

Page 23: ... NOTE The max feed in grid power setting is available in parameter setting Please refer to software manual Battery charging source 1 PV and Grid It s allowed to charge battery from PV power first If it s not sufficient grid will charge battery 2 PV only PV power is only allowed to charge battery 3 None It is not allowed to charge battery no matter it s PV power or grid Load supply source When PV p...

Page 24: ... provide power to the load first If PV power is sufficient it will charge battery next If there is remaining PV power left it will feed in to the grid Feed in to the grid is disabled in default Battery charging source PV only Only after PV power fully supports the load the remaining PV power is allowed to charge battery during peak time Load supply source 1st PV 2nd Battery 3rd Grid PV power will ...

Page 25: ...ll charge battery first during off peak time If it s not sufficient grid will charge battery Load supply source 1st PV 2nd Grid 3rd Battery When battery is fully charged remaining PV power will provide power to the load first If PV power is not sufficient grid will back up the load If grid power is not available battery power will provide power to the load Grid Tie In this operation mode PV power ...

Page 26: ...t is not allowed to charge battery no matter it s PV power or grid Load supply source When PV power is available 1 1st PV 2nd Battery 3rd Grid Default PV power will provide power to the load first If it s not sufficient battery power will provide power to the load When battery is running out or not available grid will back up the load 2 1st PV 2nd Grid 3rd Battery PV power will provide power to th...

Page 27: ...available grid will charge battery 2 PV only It is only allow PV power to charge battery 3 None It is not allowed to charge battery no matter it s PV power or grid NOTE It s allowed to set up AC charging duration Load supply source When PV power is available 1st PV 2nd Grid 3rd Battery PV power will provide power to the load first If it s not sufficient grid will provide power to the load If grid ...

Page 28: ...ower is not available grid will charge battery 2 PV only PV power is only allowed to charge battery 3 None It is not allowed to charge battery no matter it s PV power or grid NOTE It s allowed to set up AC charging duration Load supply source When PV power is available 1st PV 2nd Battery 3rd Grid PV power will provide power to the load first If it s not sufficient battery power will back up the lo...

Page 29: ...n Output is powered by utility in Line mode Flashing Output is powered by battery or PV in battery mode Yellow Solid On Battery is fully charged Flashing Battery is charging Red Solid On Fault occurs in the inverter Flashing Warning condition occurs in the inverter Function Keys Function Key Description OFF To exit setting mode To go to previous selection or decrease value in setting mode Enter se...

Page 30: ...Fault display with fault code Right digital display information Indicate the output voltage output frequency load percent load VA load W PV1 charger power PV2 charger power DC discharging current Battery information Indicates battery level by 0 24 25 49 50 74 and 75 100 and charging status Load information Indicates overload Indicates load level by 0 24 25 49 50 74 75 100 0 24 25 49 50 74 75 100 M...

Page 31: ...on mode Grid tied with Backup I default Mode 1 PV priority Battery Load Grid Grid tied with Backup II Mode 2 PV priority Load Battery Grid Grid tied with Backup III Mode 3 PV priority Load Grid Battery Grid tied with Backup IV Mode 4 PV priority peak time Load Battery Grid PV priority Off peak time Battery Load Grid Grid tied with Backup V Mode 5 PV priority Grid is high Load Battery Grid Grid tie...

Page 32: ...er Default 00 00 Stop AC charger from 00 00 to 23 00 09 AC Output ON timer Default 00 00 AC output on from 00 00 to 23 00 0A AC Output OFF timer Default 00 00 AC output off from 00 00 to 23 00 11 Regulation standard It s required to enter password 00 VDE 01 AS4777 02 dk 03 RD1663 04 G83 05 Taiwan 06 USH 07 USL 08 VDE4105 default 09 Korea 10 Hongsun 11 Sweden 12 Nominal output volt It s required to...

Page 33: ... Start discharge voltage when grid available Default 54V Range 42 62V 29 Start discharge voltage when grid unavailable Default 54V Range 42 62V 2A Max battery discharging current in hybrid mode Default 150A 20 150A 2B Generator compatible Enabled Disabled default 2C LCD backlight sleep timer Backlight on Default 60s Range 0 100s 2D Alarm control Alarm on default Alarm off 31 Real time setting Minu...

Page 34: ...s OSO no charging Only utility power available charger priority is not OSO charged by utility power Only PV available charged by PV power Utility power and PV available charger priority is SNU feed to grid disable or PV energy no remain power to feed to grid charging by utility and PV Utility power and PV available charger priority is not SNU feed to grid disable or PV energy is not enough to char...

Page 35: ...ty is OSO 1 No charging 2 SUB or SBU Battery not high to discharge no discharge 3 Utility power provides power to the load Only utility power available charger priority is not OSO SUB or SBU battery not high to discharge 1 AC charging the battery 2 Utility power provides power to the load Only utility power available SBU battery is high enough to discharge 1 Battery discharge no charging 2 Battery...

Page 36: ...energy to load feed to grid is enabled and it has enough power to feed to grid 1 PV charges the battery 2 PV provides power to the load 3 PV feeds energy to the grid Battery mode Output power from battery or PV PV and battery supply power to the load PV supply power to the load and remaining energy charges the battery PV is not available and battery supplies power to the load When utility power is...

Page 37: ...will be switched in turns by pressing UP or DOWN key The selectable information is switched in order as input voltage input frequency PV voltage battery voltage charging current output voltage output frequency load percentage load in VA load in Watt and load in Watt If no button be pressed in 1 min it will return to default display Selection LCD display Input voltage and output voltage Input frequ...

Page 38: ...User Manual 36 http www fsp group com tw en product PVInverter html Battery voltage and load percentage Battery voltage and load VA Battery voltage and load W PV1 voltage and PV1 input power PV2 voltage and PV2 input power ...

Page 39: ...FSP HySpirit series User Manual 37 http www fsp group com tw en product PVInverter html Charging current PV energy by day PV energy in total Real Date Real time DSP firmware version FW issued date ...

Page 40: ...current is down to 12 Amp 3rd floating charging is at 54V Bulk Floating Absorption time U time I Bulk Voltage Float Voltage This inverter can connect to following battery types sealed lead acid battery vented battery gel battery and lithium battery The detailed installation and maintenance explanations of the external battery pack are provided in the manual of the manufacturer s external battery p...

Page 41: ...FSP HySpirit series User Manual 39 http www fsp group com tw en product PVInverter html Please refer to the setting below ...

Page 42: ...orking on batteries a Remove watches rings or other metal objects b Use tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source prior to connecting or disconnecting battery terminals f Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a gr...

Page 43: ...hreshold 03 DC bus voltage soft start is time out 04 Inverter soft start is time out 05 An Inverter overcurrent event is detected 07 An relay failure event is detected 08 DC component in the output current exceeds the upper threshold 11 Over current on PV input is detected 14 Inverter DC component exceeds the allowable range 16 Leakage current CT failed 06 Over temperature fault The internal tempe...

Page 44: ...If error message remains please contact your installer 17 Communication with the main and secondary controllers is interrupted 20 Discharge circuit fault 21 Soft start in battery discharge fails 22 Charging voltage is too high Check if the connection between battery and inverter is good Make sure battery condition is ok Then restart the inverter If error message remains please contact your install...

Page 45: ...n the inverter completely Restart the inverter to see if it s ok If error message still remains please contact your installer 31 Reverse connection of input and output wires Shut down the inverter completely Check if grid wires are connected to AC output terminals If mis connected re connect it correctly And turn on the inverter again If error message still remains please contact your installer 17...

Page 46: ... Output Current 23 9 A AC INPUT AC Start up Voltage 120 140 Vac Auto Restart Voltage 180 Vac Acceptable Input Voltage Range 170 280 Vac Nominal Frequency 50 Hz 60 Hz AC Input Power 5 500VA 5 500W Maximum AC Input Current 40 A BATTERY MODE OUTPUT AC Nominal Output Voltage 230 Vac Pure sine wave Output Frequency 50 Hz 60 Hz auto sensing Output Power 5 500VA 5 500W Efficiency DC to AC 93 BATTERY CHAR...

Page 47: ...ww fsp group com tw en product PVInverter html FSP Technology Inc No 22 JianGuo E Rd Taoyuan City Taiwan 330 Tel 886 375 9888 Fax 886 375 6966 pvinverter fsp gmail com www fsp group com tw Copyright 2015 FSP Technology Inc All rights reserved ...

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