Fronius TransSteel 3500 Syn Page 5 Operating Instructions Manual Download

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MIG/MAG standard manual welding

General

Available parameters

MIG/MAG standard manual welding

Corrections during welding

Spot and stitch welding

Storing EasyJob operating points

Retrieving EasyJob operating points

Deleting EasyJob operating points

Retrieving EasyJob operating points on the Up/Down welding torch

Corrections during welding

HotStart function

Anti-stick function

Arc Air Gauging (TSt 5000 Syn)

Safety

Preparation

Arc air gouging

Easy Documentation

General

Documented welding data

New CSV file

PDF report / Fronius signature

Activating / deactivating Easy Documentation

Setting the date and time

Deactivating Easy Documentation

Setup parameters for MIG/MAG standard manual welding

Setup parameters for MIG/MAG standard synergic welding

Setup parameters for MMA welding

Setup menu - Level 2

Operation (level 2 Setup menu)

Parameters for MIG/MAG welding in the Setup menu level 2

Parameters for manual metal arc (MMA) welding in the Setup menu level 2

101

Measuring welding circuit resistance r

102

General

102

Measuring welding circuit resistance (MIG/MAG welding)

102

Retrieving the welding circuit inductivity L

104

General

104

Displaying welding circuit inductivity

104

Laying the hosepacks correctly

104

Troubleshooting and maintenance

Summary of Contents for TransSteel 3500 Syn

Page 1: ...Operating instructions TransSteel 3500 Syn TransSteel 5000 Syn 42 0426 0258 EN 017 02052022 EN Operating instructions...

Page 2: ......

Page 3: ...Safety measures in normal operation 16 Commissioning maintenance and repair 16 Safety inspection 17 Disposal 17 Safety symbols 17 Data protection 17 Copyright 17 General information 19 General 21 Devi...

Page 4: ...omponents 49 Assembling the system components overview 49 Placing the wirefeeder on the power source 50 Fitting the interconnecting hosepack strain relief device 51 Connecting the interconnecting hose...

Page 5: ...88 PDF report Fronius signature 88 Activating deactivating Easy Documentation 89 Setting the date and time 89 Deactivating Easy Documentation 89 Setup settings 91 Setup menu 93 General remarks 93 Ope...

Page 6: ...IG welding 121 Technical data 122 Special voltages 122 Explanation of the term duty cycle 122 TSt 3500 Syn 123 TSt 3500 MV Syn 124 TSt 5000 Syn 125 TSt 5000 MV Syn 126 Overview with critical raw mater...

Page 7: ...pany inefficient operation of the device All persons involved in commissioning operating maintaining and servicing the device must be suitably qualified have sufficient knowledge of welding and read a...

Page 8: ...not be held liable for any damage arising from such usage Ambient temperature range during operation 10 C to 40 C 14 F to 104 F during transport and storage 20 C to 55 C 4 F to 131 F Relative humidity...

Page 9: ...urrent Greater noise pollution Harmful welding fumes and gases Suitable protective clothing must be worn when working with the device The protective clothing must have the following properties Flame r...

Page 10: ...c Welding process used The relevant material safety data sheets and manufacturer s specifications for the listed components should therefore be studied carefully Recommendations for trade fair scenari...

Page 11: ...parts of the body The electrode rod electrode tungsten electrode welding wire etc must never be immersed in liquid for cooling Never touch the electrode when the power source is switched on Double th...

Page 12: ...ions Devices in emission class A Are only designed for use in industrial settings Can cause line bound and radiated interference in other areas Devices in emission class B Satisfy the emissions criter...

Page 13: ...ch into the rotating cogs of the wire drive or into rotating drive com ponents Covers and side panels may only be opened removed while maintenance or repair work is being carried out During operation...

Page 14: ...testing interval and scope of testing must comply with applicable national standards and directives as a minimum Odourless and colourless shielding gas may escape unnoticed if an adapter is used for t...

Page 15: ...as leakage before every start up Safety measures at the installa tion location and during transport A device toppling over could easily kill someone Place the device on a solid level surface such that...

Page 16: ...g from use of other sys tem components or a different coolant In addition all warranty claims will be forfeited Cooling Liquid FCL 10 20 does not ignite The ethanol based coolant can ignite under cert...

Page 17: ...nt correctly can lead to adverse health and or environmental impacts Packaging materials Separate collection according to material Check your local authority regulations Crush containers to reduce siz...

Page 18: ...18...

Page 19: ...General information 19...

Page 20: ...20...

Page 21: ...nal pro cessor control the entire welding process During the welding process the actual data is measured continuously and the device responds immediately to any changes Control algorithms ensure that...

Page 22: ...d Suitable protective equipment must be used All persons not involved in the welding process must be kept at a safe dis tance Do not use the functions described here until you have fully read and unde...

Page 23: ...MIG MAG standard synergic The MIG MAG standard synergic welding process is a MIG MAG welding process across the entire power range of the power source with the following arc types Dip transfer arc Dro...

Page 24: ...ource is to be used Safety WARNING Danger from incorrect operation and work that is not carried out properly This can result in serious personal injury and damage to property All the work and function...

Page 25: ...1 Welding torch 2 Wirefeeder 3 Wirefeeder holder 4 Interconnecting hosepacks 5 Power source 6 Cooling unit 7 Trolley and gas cylinder holders 8 Grounding cable and electrode cable 25 EN...

Page 26: ...Current flow signal Floating contact between pin X1 3 and pin X1 4 NOTE The machine interface isolates the welding circuit up to a maximum of 500 V DC To ensure reliable isolation from the welding cir...

Page 27: ...d to a clear risk of touching the workpiece or other parts of the welding circuit A low human body resistance is possible when there is water in the area humidity heat particularly ambient temperature...

Page 28: ...l contact with the output voltage does not put the welder at risk The welding circuit resistance is less than the minimum human body resist ance less than 200 Ohm VRD is inactive Output voltage not re...

Page 29: ...Control elements and connections 29...

Page 30: ...30...

Page 31: ...but these controls function in exactly the same way The power source uses the Synergic control panel and certain general items of data such as sheet thickness filler metal wire diameter and shielding...

Page 32: ...ctual value is displayed Arc force dynamic for influencing the short circuiting dynamic at the moment of droplet transfer harder more stable arc 0 neutral arc soft low spatter arc b for changing param...

Page 33: ...ving up to 5 operating points MANUAL MIG MAG standard manual welding SYNERGIC MIG MAG standard synergic welding STICK Manual metal arc MMA welding 7 Mode button for selecting the operating mode 2 T 2...

Page 34: ...for welding cur rent and welding voltage are stored the HOLD indicator lights up 16 Real Energy Input for displaying the energy applied during the welding operation The Real Energy Input display must...

Page 35: ...vailable parameters Explanation Example 1 00 4 21 Firmware version Example 2 491 Welding program configuration Example r 2 290 Number of the currently selected welding program 654 32 1 65 432 1 hours...

Page 36: ...rameter settings can be retrieved Any assigned Save button can be retrieved provided that an assigned Save button was selected when the keylock was enabled To activate deactivate the keylock 1 Keylock...

Page 37: ...power source on and off 3 current socket with bayonet latch Used for Connecting the current cable from the interconnecting hosepack dur ing MIG MAG welding Connecting the electrode cable or grounding...

Page 38: ...38...

Page 39: ...Installation and commissioning 39...

Page 40: ...40...

Page 41: ...ing Power source Grounding cable MIG MAG welding torch gas cooled Gas connection shielding gas supply Wirefeeder VR 5000 Remote Interconnecting hosepack gas cooled Wire electrode MIG MAG weld ing wat...

Page 42: ...itors have been discharged Utilisation for in tended purpose only The power source may only be used for MIG MAG and MMA welding Any other form of usage is deemed not in accordance with the intended pu...

Page 43: ...Electroconductive metallic dust e g from grinding work must not be allowed to get sucked into the device Mains connec tion The devices are designed for the mains voltage specified on the rating plate...

Page 44: ...e connection voltage must be fitted before commissioning A strain relief device for the following cable cross sections is fitted to the power source Power source Cable cross section fitted strain reli...

Page 45: ...le connection can be found in the following sec tions Fitting the strain relief device or Fitting the strain relief device for Canada US To connect the mains cable proceed as follows 1 Remove the side...

Page 46: ...3 1 3 3 3 3 3 4 4x 3 1 2 Nm 4 1 4 3 2 5 6 5 IMPORTANT Tie the phase conduct ors near the block terminals using cable ties Fitting the Canada US strain relief device 3 1 2 5 4 7 1 2 46...

Page 47: ...3 1 3 3 3 3 3 4 4x 3 3 5 Nm 4 1 4 3 2 5 6 5 IMPORTANT Tie the phase conduct ors near the block terminals using cable ties 47 EN...

Page 48: ...umb SGEN S1max x 1 35 A smaller generator may be used when not welding at full power IMPORTANT The generator apparent power SGEN must always be higher than the maximum apparent power S1max of the powe...

Page 49: ...elding torches etc For more detailed information about installing and connecting the system com ponents please refer to the appropriate operating instructions Assembling the system compon ents overvie...

Page 50: ...n the power source CAUTION Risk of injury and material damage from falling wirefeeder Make sure that the wirefeeeder is located securely on the swivel pin and that the devices upright consoles and tro...

Page 51: ...nnecting hosepack WARNING Fitting the equipment incorrectly can cause serious injury and damage Do not carry out the steps described here until you have read and completely understood all the Operatin...

Page 52: ...r strap around the up per part of the cylinder but not around the neck to prevent it from toppling over 3 Take the protective cap off the gas cylinder 4 Briefly open the gas cylinder valve to remove a...

Page 53: ...ross grounding cables Avoid ferromagnetic materials between the grounding cable and the inter connecting hosepack Do not wind up long grounding cables coil effect Lay long grounding cables in loops Do...

Page 54: ...om feed roller holders flying upwards This can result in injuries When unlocking the clamping lever keep fingers away from the area to the left and right of the lever 2 1 4 4 5 6 3 1 6 3 3 1 2 4 5 7 2...

Page 55: ...electrode firmly to avoid injuries caused by the wire springing back CAUTION Risk of injury from falling wirespool Make sure the wirespool sits securely on the wirespool holder CAUTION Risk of injury...

Page 56: ...lling basket type spool Make sure that the basket type spool and basket type spool adapter are fit ted securely to the wirespool holder NOTE When working with basket type spools only use the basket ty...

Page 57: ...2 Feeding in the wire electrode CAUTION Risk of injury due to springiness of spooled wire electrode When inserting the wire electrode into the 4 roller drive hold the end of the wire electrode firmly...

Page 58: ...ontinuously position the wire at a low wire speed of 1 m min or 39 37 ipm where necessary If there is no Wire threading button the torch trigger can be used in the same way Before using the torch trig...

Page 59: ...an result in severe damage to property and poor weld properties Set the contact pressure in such a way that the wire electrode is not de formed but nevertheless ensures proper wirefeeding 1 1 Contact...

Page 60: ...on This can result in severe personal in jury and damage to property Do not dismantle the brake Maintenance and servicing of brakes is to be carried out by trained qualified personnel only The brake i...

Page 61: ...Welding 61...

Page 62: ...62...

Page 63: ...too high the arc gets smaller and smaller and may be extinguished In order to prevent this the welding power is lowered For the selected MIG MAG standard synergic welding process the symbol for the Wi...

Page 64: ...parameters e g gas pre flow time please refer to the Setup paramet ers chapter Symbols and their explana tions Press the torch trigger Hold the torch trigger Release the torch trigger GPr Gas pre flow...

Page 65: ...2 step mode t I I GPr GPo 2 step mode is suitable for Tacking work Short weld seams Automated and robot welding 4 step mode t I I GPr GPo 4 step mode is suitable for longer weld seams 65 EN...

Page 66: ...I I GPr GPo SPt t SPt The Spot welding mode is suitable for welded joints on overlapped sheets Start by pressing and releasing the torch trigger GPr gas pre flow time Weld ing current phase for the d...

Page 67: ...hort weld seams on thin sheets to prevent the weld seams from dropping through the base material 4 step stitch welding I I GPr SPt SPt SPb GPo 4 step stitch welding The 4 step stitch welding mode is s...

Page 68: ...em from the grid Secure all devices and components involved so they cannot be switched back on After opening the device use a suitable measuring instrument to check that electrically charged component...

Page 69: ...ystem component TR 2000 or TR 3000 remote control on the control panel of the power source 6 Use the Parameter selection buttons to select the welding parameters to be used to specify the welding powe...

Page 70: ...de does not touch any conductive or earthed parts e g housing 10 Press the torch trigger and start welding Corrections dur ing welding The arc length correction and arc force dynamic parameters can be...

Page 71: ...MIG MAG standard manual welding 1 Press the Process button to select the desired welding process MIG MAG standard manual welding 2 Press the Mode button to select the desired MIG MAG mode 2 step mode...

Page 72: ...hows the required gas flow rate Tap the Gas test button again CAUTION Risk of injury and damage from electric shock and from the wire electrode emerging from the torch When pressing the torch trigger...

Page 73: ...cator SF lights up on the control panel Preparations 1 Set the spot stitch welding time SPt in the Setup menu 2 Select the filler metal wire diameter and shielding gas being used with the relevant but...

Page 74: ...Select the filler metal wire diameter and shielding gas being used with the relevant buttons 4 Select the desired welding process MIG MAG standard manual welding MIG MAG standard synergic welding 5 S...

Page 75: ...e torch trigger 4 step mode 3 Keep the torch in the same position 4 Wait for the welding interval 5 Position the welding torch at the next point 6 To end stitch welding depending on the selected mode...

Page 76: ...g The control panel will show the saved settings Deleting Easy Job operating points 1 Press and hold the relevant Save button to delete the memory content of that Save button e g The left indicator d...

Page 77: ...n addition to the Save button number lighting up a number is displayed dir ectly on the Up Down welding torch Indicator on the Up Down welding torch EasyJob operating point on the con trol panel 77 EN...

Page 78: ...d components such as capacitors have been discharged Preparation 1 Move the mains switch to the O position 2 Disconnect the mains plug 3 Detach all cables to the wirefeeder at the power source IMPORTA...

Page 79: ...hand digital display All welding parameter set values that have been set using the adjusting dial remain stored until the next time they are changed This applies even if the power source was switched...

Page 80: ...ain current set welding cur rent Function During the specified hot current time Hti the welding current is increased to a certain value This value HCU is higher than the selected welding cur rent IH A...

Page 81: ...table measuring instrument to check that electrically charged components such as capacitors have been discharged Preparation IMPORTANT A grounding cable with a cable cross section of 120 mm is re quir...

Page 82: ...ertain circumstances it may not be possible to change welding parameters that have been set on a control panel of a system component such as remote control or wirefeeder from the control panel of the...

Page 83: ...The arc air gouging parameters are the same as the welding parameters for MMA welding see page 96 83 EN...

Page 84: ...84...

Page 85: ...Easy Documentation 85...

Page 86: ...86...

Page 87: ...Serial number Firmware version of power source Firmware of PC board DOCMAG Easy Documentation Docu version https www easydocu weldcube com a PFDF report of selected welding data can be created under...

Page 88: ...main process phase has been reached The welding data is documented as average values in the main process phase and per weld New CSV file A new CSV file is generated if the USB flash drive is disconne...

Page 89: ...ing dial 5 To set the date and time Left hand adjusting dial Select parameter Right hand adjusting dial Change values Setting ranges yEA Year 20yy 0 99 Mon Month mm 1 1 12 dAY Day dd 1 31 Hou Hour hh...

Page 90: ...1 Unplug the USB flash drive from the power source The following appears on the power source display Easy Documentation is deactivated 2 Confirm the display by pressing the arrow key 90...

Page 91: ...Setup settings 91...

Page 92: ...92...

Page 93: ...process 2 The control panel is now in the Setup menu for the MIG MAG standard syn ergic welding process the last setup parameter that was selected is dis played Changing welding parameters 1 Select th...

Page 94: ...m the pre set wire length particularly when the wire is being fed at fast wire speeds SPt Spot welding time interval welding time Unit s Setting range 0 3 5 Factory setting 0 3 SPb Interval pause time...

Page 95: ...ial 4 step mode only Unit of welding current Setting range 0 200 Factory setting 100 I E I current End Final current special 4 step mode only Unit of welding current Setting range 0 200 Factory settin...

Page 96: ...restore the factory settings when PrG appears on the digital display the power source has been re set IMPORTANT When the power source is reset all personal settings in the Setup menu are lost When the...

Page 97: ...ctory settings when PrG appears on the digital display the power source has been reset IMPORTANT When the power source is reset all personal settings are lost When the power source is reset operating...

Page 98: ...played 3 Select the 2nd setup parameter us ing the left hand adjusting dial 4 The control panel is now in the second level of the setup menu for the MIG MAG standard synergic welding process the last...

Page 99: ...cooling unit is always switched off even if the switch is in the On position C t Cooling Time only with connected cooling unit Time from when flow monitoring is triggered until the no H2O ser vice cod...

Page 100: ...Setting range ON OFF Factory setting OFF The arc length depends on the welding voltage The welding voltage can be adjusted to suit individual needs in Synergic operation If the ALC parameter is set t...

Page 101: ...elding process Switching is not possible during spot welding Function with MIG MAG Up Down button If EasyJob is selected the EasyJob is changed otherwise the weld ing current is changed No welding ope...

Page 102: ...stance for every welding process separately with the appropriate welding power leads Measuring weld ing circuit resist ance MIG MAG welding NOTE Risk of incorrect measurement of the welding circuit re...

Page 103: ...10 Fit the gas nozzle back onto the welding torch 103 EN...

Page 104: ...p parameter L is used to display the most recently calculated welding circuit inductivity The welding circuit inductivity is calibrated at the same time as the welding circuit resistance is measured D...

Page 105: ...Troubleshooting and maintenance 105...

Page 106: ...106...

Page 107: ...t in serious personal injury and damage to property Before starting work switch off all devices and components involved and dis connect them from the grid Secure all devices and components involved so...

Page 108: ...ng torch Cause Remedy Cause Remedy Nothing happens when the torch trigger is pressed Power source mains switch is on power source ON indication is lit up on the power source indications on wire feed u...

Page 109: ...t After Sales Service Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Irregular wire feed speed Braking force has been set too high Loosen the brake Hole in the contact tip is too nar...

Page 110: ...at has been inserted Wrong wire alloy or wrong wire diameter Check weldability of the base material The shielding gas is not suitable for this wire alloy Use the correct shielding gas Cause Remedy Cau...

Page 111: ...s connected Only one remote control unit may be connected check the system configuration Cause Remedy Err IP The power source control has detected a primary overvoltage Check the mains voltage If the...

Page 112: ...tage has fallen below the tolerance range Check the mains voltage if the error keeps recurring contact the After Sales Service Cause Remedy Err 52 Mains overvoltage The mains voltage has risen above t...

Page 113: ...xx stands for a temperature value Overtemperature in the wire feed unit motor Allow wire feed unit to cool down Cause Remedy to4 xxx Remark xxx stands for a temperature value Overtemperature in weldin...

Page 114: ...arm up Cause Remedy tu4 xxx Remark xxx stands for a temperature value Undertemperature in the welding torch Place welding torch in a heated room and allow to warm up Cause Remedy tu5 xxx Remark xxx st...

Page 115: ...he required wire feed unit is not available for the selected charac teristic Connect correct wire feed unit check plug connections for the hosepack Cause Remedy EPG 35 Measurement of the welding circu...

Page 116: ...the service menu see page 89 Cause Remedy Err doc Welding is not possible Error writing data Internal documentation error Communication error Switch the power source off and back on Cause Remedy Err...

Page 117: ...ged WARNING Danger from incorrect operation and work that is not carried out properly This can result in serious personal injury and damage to property All the work and functions described in this doc...

Page 118: ...ce with dry reduced compressed air 2 If a lot of dust has accumulated clean the cooling air ducts WARNING An electric shock can be fatal Risk of electric shock from improperly connected ground cables...

Page 119: ...Appendix 119...

Page 120: ...120...

Page 121: ...mption at a wire speed of 10 m min 1 0 mm wire electrode dia meter 1 2 mm wire electrode dia meter 1 6 mm wire electrode dia meter Steel wire electrode 3 7 kg h 5 3 kg h 9 5 kg h Aluminium wire electr...

Page 122: ...d at its rated output without overheating NOTE The ED values specified on the rating plate are based on an ambient temperat ure of 40 C If the ambient temperature is higher either the ED or output mus...

Page 123: ...C 104 F 40 60 100 350 A 300 A 250 A Output voltage range according to standard characteristic U2 MIG MAG 14 5 31 5 V Rod electrode 20 4 35 0 V Open circuit voltage U0 peak U0 r m s 60 V Apparent powe...

Page 124: ...od electrode 10 350 A Welding current at 10 min 40 C 104 F 40 60 100 U1 200 460 V 350 A 300 A 250 A Output voltage range according to standard characteristic U2 MIG MAG 14 5 31 5 V Rod electrode 20 4...

Page 125: ...C 104 F 40 60 100 500 A 420 A 360 A Output voltage range according to standard characteristic U2 MIG MAG 14 3 39 V Rod electrode 20 2 40 V Open circuit voltage U0 peak U0 r m s 65 V Apparent power at...

Page 126: ...trode 10 500 A Welding current at 10 min 40 C 104 F 35 60 100 U1 200 V 500 A 420 A 360 A Welding current at 10 min 40 C 104 F 40 60 100 U1 208 460 V 500 A 420 A 360 A Output voltage range according to...

Page 127: ...t address www fronius com en about fronius sustainability To calculate the year of production of the device Each device is provided with a serial number The serial number consists of 8 digits for exam...

Page 128: ...2292 2302 2312 2326 2336 2293 2303 2313 2327 2337 2291 2301 2311 2325 2335 2502 2501 2499 2500 2295 2305 2315 2329 2339 2296 2306 2316 2314 2330 2340 2294 2304 2328 2338 2410 2321 2411 2320 2391 2345...

Page 129: ...3 2424 2425 2444 Gas Diameter F C E 1 Pos 3 8 8 Stainless Steel Stainless Steel root FCW Stainless Steel AlMg 5 Ar 2 5 CO2 0 8 mm 030 0 9 mm 035 1 0 mm 040 1 2 mm 045 1 4 mm 052 1 6 mm 1 16 SP Ar 2 5...

Page 130: ...2302 2312 2326 2336 2293 2303 2313 2327 2337 2291 2301 2311 2325 2335 2502 2501 2499 2500 2529 2295 2305 2315 2329 2339 2296 2306 2316 2314 2330 2340 2294 2304 2328 2338 2410 2321 2411 2320 2391 2345...

Page 131: ...4 Gas Diameter F C E 1 Pos 3 8 8 Stainless Steel Stainless Steel root FCW Stainless Steel AlMg 5 Ar 2 5 CO2 0 8 mm 030 0 9 mm 035 1 0 mm 040 1 2 mm 045 1 4 mm 052 1 6 mm 1 16 SP Ar 2 5 CO2 Ar 18 CO2 1...

Page 132: ...3 2379 2337 2373 2368 2311 2381 2335 2462 2502 2501 2499 2500 2295 2364 2315 2316 2314 2383 2339 2296 2294 2363 2382 2340 2365 2384 2471 2472 2338 2469 2456 2468 2470 2474 2467 2476 2473 2466 2475 242...

Page 133: ...Steel Stainless Steel Stainless Steel Ar 2 5 CO2 0 8 mm 030 0 9 mm 035 1 0 mm 040 1 2 mm 045 1 4 mm 052 1 6 mm 1 16 SP Ar 18 CO2 Ar 90 He 2 5 CO2 Ar 33 He 1 CO2 2427 2402 2426 2405 2464 2465 2444 C D...

Page 134: ...2366 2313 2379 2337 2373 2368 2311 2381 2335 2462 2502 2501 2499 2500 2529 2295 2364 2315 2316 2314 2383 2339 2296 2294 2363 2382 2340 2365 2384 2471 2472 2338 2469 2456 2468 2470 2474 2467 2476 2473...

Page 135: ...Stainless Steel Stainless Steel Ar 2 5 CO2 0 8 mm 030 0 9 mm 035 1 0 mm 040 1 2 mm 045 1 4 mm 052 1 6 mm 1 16 SP Ar 18 CO2 Ar 90 He 2 5 CO2 Ar 33 He 1 CO2 2427 2402 2426 2405 2428 2464 2465 2444 C D...

Page 136: ...4 2425 2350 2349 2348 Gas Diameter D B A C A C C C 1 Pos 1 2 3 3 4 4 5 6 7 Steel Steel Stainless Steel E71T Rutile E71T Rutile E70T Basic E70T Basic Metal cored FCW Stainless Steel Self shielded 100 C...

Page 137: ...4 2425 2350 2349 2348 Gas Diameter D B A C A C C C 1 Pos 1 2 3 3 4 4 5 6 7 Steel Steel Stainless Steel E71T Rutile E71T Rutile E70T Basic E70T Basic Metal cored FCW Stainless Steel Self shielded 100 C...

Page 138: ...6 77 ipm 30 4 V 0 10 mm 39 in 23 m min 905 51 ipm 32 6 V 0 12 mm 47 in 25 m min 984 25 ipm 34 V 0 Shielding gas Argon CO2 Material G3 Si 1 Wire diameter 0 9 mm 035 in Ignition current 450 A Sheet thic...

Page 139: ...min 751 97 ipm 34 V 0 15 mm 59 in 22 m min 866 14 ipm 35 V 0 20 mm 79 in 25 m min 984 25 ipm 36 9 V 0 Shielding gas Argon CO2 Material G3 Si 1 Wire diameter 1 2 mm 045 in Ignition current 580 A Sheet...

Page 140: ...m min 492 13 ipm 33 V 0 25 mm 98 in 15 m min 590 55 ipm 36 8 V 0 30 mm 1 18 in 18 m min 708 66 ipm 40 V 0 Shielding gas Argon CO2 Material G3 Si 1 Wire diameter 1 6 mm 1 16 in Ignition current 650 A...

Page 141: ...Si 1 Wire diameter 0 9 mm 035 in Ignition current 450 A Sheet thickness Wire feed speed Welding voltage Dynamic 0 8 mm 03 in 1 4 m min 55 12 ipm 17 1 V 4 1 mm 04 in 2 2 m min 86 61 ipm 17 4 V 4 1 5 mm...

Page 142: ...g voltage Dynamic 0 8 mm 03 in 1 m min 39 37 ipm 17 5 V 1 5 1 mm 04 in 1 5 m min 59 06 ipm 18 0 V 2 2 mm 08 in 2 m min 78 74 ipm 18 8 V 2 5 3 mm 12 in 3 m min 118 11 ipm 19 3 V 3 4 mm 16 in 4 5 m min...

Page 143: ...ter 1 6 mm 1 16 in Ignition current 650 A Sheet thickness Wire feed speed Welding voltage Dynamic 1 5 mm 06 in 1 2 m min 47 24 ipm 19 8 V 4 2 mm 08 in 1 4 m min 55 12 ipm 20 5 V 4 3 mm 12 in 1 9 m min...

Page 144: ......

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