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FS1.2109-Manual 32.42XX.XXX.V01-V02-V03-EN08_R2.doc

FROMM

it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017

website: www.fromm-stretch.com

25

ASSEMBLY SEQUENCE

1. Check the functionality of the MAIN SWITCH (Fig. 1)

Fig. 1

2. Check the functionality of the EMERGENCY SWITCH (Fig. 1)

Fig 1.

3. Check the functionality of the transport belt for the carriage
4. Check the knitting of the transport belt for the carriage

5. Check the functionality of the safety device of the base (Only for 1.650mm Turntables)

6. Check the functionality of the MOVEMENT of the CARRIAGE (Fig 1 / 2 / 3)

Fig 1 / Manual movement

Fig 2 / Movement UP

Fig 3 / Movement DOWN

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Summary of Contents for FS1 2109 V01 Series

Page 1: ...manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 1 FROMM SEMI AUTOMATIC Stretch Wrapping Machine Series FS130 FS1 2109 V01 V02 V03 Manual Version 08_R2 FS1 2109 Manual 32 42XX XXX 01 02 03 EN08_R2 doc ORIGINAL MANUAL 12 16 ...

Page 2: ... us or forwarded to one of our service hubs in the area for which the service request has been done Obviously you can also take a direct contact with the supplier of your machine The MANUFACTURER declines all responsibility for any incorrect usage of the machine or inadequate maintenance work The INSTRUCTIONS MANUAL is to be considered as an integral part of the product Keep and look after this Ma...

Page 3: ...ou will avoid the risk of causing harm to yourself or to your machine in this way GR Πρоσоχή Πρίν την εγκατάσταση σύνδεοη καί αρχική λειτουργια της συσκευής διαβάστε προσεκτικά τίς οδηγιες χρήσης Ετσι προστατεύετε τον εαυτό σας και αποφεύγετε πιθανές βλάβες συσκευή IT Attenzione Leggere assolutamente le istruzione d uso prima di procedere alla posizionatura installazione messa in funzione della ma...

Page 4: ...red by Delivery date GROUPS OPERATING PANEL 16 8412 OP2 Operating panel 2 TURNTABLE 16 8421 Turntable diameter Ø1500mm 1 200kg 16 8422 Turntable diameter Ø1650mm 1 350kg 16 8423 Turntable diameter Ø1650mm 2 000kg 16 8424 Turntable diameter Ø1500mm 1 250kg HS right side 16 8425 Turntable diameter Ø1500mm 1 250kg HS left side NOTE KG refers to maximal loading capacity on the turntable MAST 16 8431 M...

Page 5: ...mm stretch com 5 CARRIAGE 16 8440 Carriage 0 Mechanical film core tension 16 8441 Carriage 1 Mechanical film core tension 16 8442 Carriage 2 Mechanical break roll tension 16 8443 Carriage 3 Mechanical break rollers pre stretch 16 8444 Carriage 4 Magnetic tension 16 8440 Carriage 0 Mechanical film core tension 16 8442 Carriage 2 Mechanical break roll tension VARIATION 16 8451 Gearbox fixed position...

Page 6: ...ONS 16 8280 Ramp turntable Ø1 500mm length 1 449mm width 990mm 1 350kg 16 8465 Ramp turntable Ø1 650mm length 1 449mm width 990mm 1 350kg 16 8211 Ramp turntable Ø1 650mm length 1 550mm width 1 000mm 1 500kg 16 8462 Pit option for table 1 500mm FS1xx series 16 8463 Pit option for table 1 650mm FS1xx series N5 2638 Photocell for black film N5 2651 Photocell for black products NOTE Ramps KG refers to...

Page 7: ...educes the costs of packaging and is easier on the environment Available pre stretch depends on the model Refer to chapter for the technical data which describes the installation in detail and for the complete size of the installation Read carefully at least the chapters HANDELING AND TRANSPORT and INSTALLATION For safety reasons the entire instruction manual should be read before setting in opera...

Page 8: ...ble of assessing possible risks Only personnel trained for the purpose may operate the machine Use the emergency stop to halt the machine immediately Only trained electricians may perform electrical work on the machine Don t find yourself close to the carriage when the machine is in operation Be careful especially in the lowering phase of the carriage Use the emergency stop to halt the machine imm...

Page 9: ...rer will only make the machine ready for operation when the electrical main connection satisfies the standards applicable in the country of delivery The supplier will do the training of the operating personnel If not the training will have to be done properly by the company that takes care of the installation The machines are designed and implemented conforming to the safety laws in force Conseque...

Page 10: ...ontrol panel A Acoustic signal B Emergency stop C Main switch Light On when the power is On C Main switch The main supply 1x230V is switched on and off with the main switch The supply voltage for the control part 24VAC is thus equally switched on and off E potential meter for film tension E Adjustment FILM Tension Only when the machine has been equipped with film carriage 4 G crush proof guard Thi...

Page 11: ...ers also have to be adapted Touching the electrical equipment will hazard your personal safety Persons who carry out changes in or adaptations function operation or principles to the machine are fully responsible for those changes and or adaptations All relevant safety measures should be taken when carrying out any activity on the machine especially during maintenance activities and solving failur...

Page 12: ...r Production number of manufacturer Voltage Supply voltage Power Used power Fuse 10 Amp Year of manufacture Year in which the machine has been built by manufacturer Besides the CE mark has been placed on the identification plate CE mark Machine fulfils the applied requirements as mentioned in the CE machine directives 2006 42 EC Directive 2004 108 EC Electromagnetic compatibility 2006 95 EC Low te...

Page 13: ...0kg Ø 1 650mm approx 370kg Conditions Environmental temperature 5 to 30 o C Environment clean dry and non aggressive Electrical Power supply 1 x 230 V 50 60Hz Control voltage 24 VAC Motor turntable 0 55kW Motor film carriage 0 22kW Installed power 1 kW Protection class IP44 Pallet goods Pallet dimensions Length x width Ø1500mm 800 x 1 200 x 140 31 5 x 47 24 x 5 51 Pallet dimensions Length x width ...

Page 14: ...m 3 Outer diameter of spool Max 250mm 9 84 Film width Max 500mm 19 69 Colors Bottom unit mast Blue RAL 5010 Turntable disk Yellow RAL 1021 Chassis film carriage Yellow RAL 1021 Control cabinet Grey RAL 7035 Should the need arise to work with products having a different nature than the above mentioned ones It is essential that you contact the technical service of MANUFACTURER in order to receive wr...

Page 15: ...3 EN08_R2 doc FROMM it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 15 DIMENSIONS Refer to the LAYOUT on this page for the dimensions ...

Page 16: ...V02 V03 EN08_R2 doc It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 16 DIMENSIONS Refer to the LAYOUT on this page for the dimensions ...

Page 17: ... com 17 EXPLANATION OF PICTOGRAMS ATTENTION FOR EVERYTHING IS VALID IF APPLIED WARNINGS Fig 1 Figure 1 DANGER High voltage present Fig 2 Figure 2 Danger Sign Fig 3 Figure 3 Risk of crushing one s hands Fig 4 Figure 4 Risk of crushing hands and feet Fig 5 Figure 5 Falling hazard Fig 6 Figure 6 Sharp objects COMMAND PLATES Fig 7 Figure 7 It is prohibited to pass by within the lifting equipment s ray...

Page 18: ...ATION OF PICTOGRAMS Fig 8 Figure 8 Do not use bare flames and do not smoke Fig 9 Figure 9 Don t access the area while the machine is working Fig 10 Figure 10 Don t remove the SAFETY DEVICES Fig 11 Figure 11 Don t execute any work before taking off the voltage of the machine Fig 12 Figure 12 Truck insertions Fig 13 Figure 13 Lifting points Fig 14 Figure 14 This identifies situations in which THE SU...

Page 19: ...ON OF PICTOGRAMS Fig 15 Figure 15 Very important guidelines that must strictly be complied with Otherwise machine operators could be at risk the consequence of which would be the voiding of any form of warranty and liability on behalf of FROMM PACKAGING SYSTEMS Fig 16 Figure 16 Operations that must never be performed CE MARK Fig 17 Figure 17 Machine fulfils the applied requirements as mentioned in...

Page 20: ... this manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 20 MAIN COMPONENTS The installation as delivered consists of the following parts 1 Mast 2 Control cabinet with control panel 3 Film carriage 4 Turntable 4 2 1 3 ...

Page 21: ...ed by means of the mechanical equipment driven by the operator in charge since the size of the machine may prevent a clear view during the various phases of the handling operations Depending on weight dimensions location of machine on the vehicle available installation space lifting methods and points suitable for the operations described below must be used fully observing the current safety and h...

Page 22: ...area in which packing is to be removed avoiding jerks and dangerous cambers 1 2 Following measures have to be taken for transport and storage of the machine One has to take care for a suitable storage environment respectively packaging during long term storage Drag bands etc if used in order to attach several parts may never be tightened over vulnerable parts such as control panel ventilation gril...

Page 23: ...rer directly Temperature For safety make sure the machine is operating at ambient temperature in the range 5 C to 30 C lf other values are measured contact the Authorized Technical Service with utmost urgency Work areas It is strictly forbidden to locate and or use the machine if the ambient conditions are liable to cause risks of explosion or inflammable Ensure that the following are not present ...

Page 24: ...RYTHING IS VALID IF APPLIED Due to shipping requirements the shaft 1 is usually shipped horizontally and bears on a support that has been specifically set up for it Consequently the shaft must be re positioned when the machine is installed Upon having located the machine lift the shaft 1 by turning it around the fulcrum shaft that has been specifically setup and then locate the shaft upright as co...

Page 25: ... functionality of the MAIN SWITCH Fig 1 Fig 1 2 Check the functionality of the EMERGENCY SWITCH Fig 1 Fig 1 3 Check the functionality of the transport belt for the carriage 4 Check the knitting of the transport belt for the carriage 5 Check the functionality of the safety device of the base Only for 1 650mm Turntables 6 Check the functionality of the MOVEMENT of the CARRIAGE Fig 1 2 3 Fig 1 Manual...

Page 26: ...stretch com 26 ASSEMBLY SEQUENCE 7 Check the functionality of the proximity at the top of the mast which limits the top position of the carriage and the micro switch at the bottom of the mast executing the same function Fig 1 2 Fig 1 Fig 2 8 Check the functionality of the PHOTOCELL Fig 1 2 Fig 1 Fig 2 16 8440 V01 Fig 2 16 8440 V02 9 Check the functionality of the brake system 16 8440 V01 Fig 1 Fig...

Page 27: ...mission of the author 2017 website www fromm stretch com 27 ASSEMBLY SEQUENCE 10 Check the functionality of the BRAKE SYSTEM 16 8440 V02 Fig 1 2 Fig 1 Fig 2 11 Check the functionality of the BRAKE SYSTEM Carriage 2 Fig 1 2 Position 1 Fig 2 Brake closed black roll 3 Fig 1 is blocked Position 2 Fig 2 Brake open black roll 3 Fig 1 runs free Fig 1 Fig 2 1 2 3 ...

Page 28: ...f film Thus with higher or lower quality of film variations of the settings is completely normal We advise to use the machine with the settings as explained in Figure 3 6 7 13 Check the functionality of the BRAKE SYSTEM Carriage 4 Fig 1 2 3 Position 1 Fig 3 Brake open black roll 3 Fig 1 runs free Position 9 Fig 3 Brake closed black roll 3 Fig 1 is blocked Fig 1 Fig 2 Fig 3 14 Check the functionali...

Page 29: ...QUENCE 15 Check the functionality of the MOVEMENT of the TURNTABLE Fig 1 2 Fig 1 Manual movement Fig 2 Movement JOG 16 Check the functionality of the RESET of the MACHINE Fig 1 Fig 1 Reset function 17 Check the functionality of the proximity sensor for bottom top wraps and zero position Fig 1 Fig 1 ELECTRICAL CABINET 18 Check the functionality of the terminal over current circuit brakers Fig 1 2 F...

Page 30: ... follow procedure below After installation or maintenance of the machine follow procedure below to check the efficiency of the safety devices such as Interlocking of the safety belt interlocked operator guard Emergency button Check for the efficiency of the mobile interlocked safety belt of the carriage start the machine trigger the interlocked operator guard Check that the carriage inverts its ru...

Page 31: ...to change the parameters The parameter is stored immediately You can insert different settings to different programs You may change all parameters even while the machine is operating ERRORS E1 NO PALLET DETECTED 1x beep pause E2 EMERGENCY SWITCH 2x beep pause After switching on the machine press RESET E3 INVERTER ERROR 3x beep pause E4 SAFETY BELT 4x beep pause E5 BASE SAFETY DEVICE 5x beep pause ...

Page 32: ...he selected function Auto manual mode Double wrapping wrapping ascent descent Below parameters have to be sett at first installation Can only be changed by FROMM service Single wrapping cycle ascent only PA8 01 Single wrapping cycle ascent only MANUAL RETURN PA8 02 Single wrapping cycle ascent only AUTOMATIC RETURN PA8 03 Single wrapping cycle ascent only cycle decent only PA8 04 Standard cycle Si...

Page 33: ...irm and all the parameters are blocked UN BLOCK THE CONTROL PANEL Press for 5 seconds Display will show message PA PASSWORD PRESS Start Select or to select the correct value Value If unknown please ask your direct manager machine responsible person PRESS Start to confirm the value Select or to select the correct value Value If unknown please ask your direct manager machine responsible person PRESS...

Page 34: ...art to operate after this period has been elapsed RESET MACHINE The automatic program of the wrapping machine is interrupted and a failure indication will be displayed on the console when the emergency stop is activated or any other failure is detected Wrapping can only be started again after pushing reset on the control panel Thus the failure is reset and the control voltage is activated again as...

Page 35: ...Press stop and immediate after press reset and hold both buttons for 5 seconds The turntable starts to rotate and stops at the next position ZERO POSITION CORRECT Proceed with working cycle ZERO POSITION FALSE Repeat procedure Max 3 times Push for increasing the displayed parameters Push for decreasing the displayed parameters START button Automatic run mode with settable cycles Activate this run ...

Page 36: ... jog button Press once to raise the carriage Press again to stop the movement Using the buttons it s possible to increase decrease the speed Carriage movement jog button Press once to lower the carriage Press again to stop the movement Using the buttons it s possible to increase decrease the speed Press during the automatic cycle and the carriage will stop the movement during activation of this bu...

Page 37: ...chine will only start to operate after this period has been elapsed N B The automatic wrapping cycle is only started if the start conditions are fulfilled A failure indication is displayed if not all start conditions are fulfilled The start conditions for the automatic wrapping cycle are One of the WRAPPING PROGRAMS 1 2 Photocell pallet height should be activated Emergency stop not activated No fa...

Page 38: ...leting the pre selected number of bottom wraps the film carriage will go upwards While the turntable keeps turning it will halt automatically at the top to apply the pre selected top wraps After this the carriage will go downwards again After reaching the switch for the carriage ZERO position the turntable will halt in phase The film can be cut at the bottom and the pallet can be transported Singl...

Page 39: ...is function After completing the pre selected number of bottom wraps the film carriage will go upwards While the turntable keeps turning it will halt automatically at the top to apply the pre selected top wraps After this the carriage will go down for the pre selected distance and it will halt Also the turntable will halt Not in phase Re start and the film carriage will go upwards wrapping the pre...

Page 40: ...se repeated sequence E4 SAFETY BELT 4x beep than pause repeated sequence E5 BASE SAFETY DEVICE 5x beep than pause repeated sequence ES SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET After having cleared the fault push the RESET button ES SERVICE REQUIRED Problem suggestion Possible solution This alarm signals that service has to been done If maintenance will be done by a qualified FROMM engineer ...

Page 41: ...is way when applying a differential cling film with the cling on the inside of the film when unwinding the film from the film reel Arrows on the outside of the roll means CO CLING OUTSIDE The film has to be guided through the brake system in this way when applying a differential cling film with the cling on the outside of the film when unwinding the film from the film reel The way of guiding the f...

Page 42: ...ue to preventive maintenance This means that the various parts of the installation have to be monitored on a weekly monthly semi annually or annually schedule The operational lifetime is influenced by the environmental conditions The indicated maintenance frequency is valid for normal operation conditions 8 hrs per day 20 C clean environment One is advised to increase the maintenance frequency und...

Page 43: ...in the separately delivery maintenance booklet Machines counters and the maintenance responsible engineers has to be filled out Including date of maintenance Every additional special maintenance has also to be documented No maintenance or lack on maintenance can influence the warrantee and safety conditions of the machine Monthly maintenance Control Check if the center bolts 1 Fig 1 of the turntab...

Page 44: ... XP 680 SPARTAN EP 680 MOBILGEAR 636 MEROPA 680 3 TONNA T68 MACCURAT 68 FEBIS K 68 EP220 VACTA 4 WAX LUBRI CANT X68 4 ALVANIA R ENERGREASE L2 BEACON 2 MOBILUX 2 MULTIFAK EP2 5 TELLUS 46 HPL 46 NUTCO H46 DTE 26 RANDO HD46 6 TORCULA 32 ENERGOL RD E 80 AROX EP 56 ALMOBIL 1 ARIES 32 7 TELLUS 15 RANDO HDZ 15 8 RETINAX WB STARPLEX PREMIUM 1 depending on the application MAINTENANCE FREQUENCY 8 hr 40 hr 1...

Page 45: ... S r l Viale del Lavoro 21 37013 Caprino Veronese VR Italy Tel 39 045 205 7300 Fax 39 045 205 7373 VAT no IT 04146150232 www fromm stretch com info fromm stretch com MANUFACTURER FROMM SLOVAKIA a s Priemyselná 5885 SK 901 01 Malacky SLOVAK REPUBLIC VAT no SK2022019109 DOCUMENTATION Refer to the leaflet delivered separately for the spare parts Or download it directly from our website http www fromm...

Page 46: ... Via del Lavoro 21 IT 37013 Caprino V se VR ITALY Declares under its responsibility that the product Model FS13x Machine type Serial no Description Semi automatic wrapping machine using stretch film has been manufactured in compliance with the following directives 2006 42 EC Directive 2004 108 EC Electromagnetic compatibility 2006 95 EC Low voltage and in compliance with the following harmonised a...

Page 47: ...nd use as well as from using strapping stretch film qualities not recommended by FROMM c deficiencies resulting from improper repair work made by the customer d deficiencies resulting from lack or improper maintenance work Warranty lapses as soon as the installation is not maintained according to supplied maintenance and operating instructions The warranty concerns the parts to be replaced exclusi...

Page 48: ...ounter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maint...

Page 49: ...ounter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maint...

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