background image

It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2003

 

 

FS 270 series

 FROMM

 

 

 

 

AL 3 INVERTER FAULT 
 

The arrised problem 

 

Possible remidies

 

 

- This  alarm signals the blocking of an inverter  
 
 
 
 
 
 
 
 
 

 

- Turn off the machine. Wait 20 seconds and
  turn it on again. 

If the problem persists: 

- Check the situation on the display of the 
  inverter referring to the inverter instruction 
  manual that is enclosed with the machine 
  documentation 
- Check for the presence of mechanical 
  motor locks, if any, and proceed as 
  required 

- Inverter not working properly 

 

 

-

 

Replace the inverter 

 

 

 

 

 

 
 
 

 
Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

 

 
Al 4 TRANSPALLET 
 

The arrised problem 

 

Possible remidies

 

 

- Phonic wheel sensor incorrectly positioned 
 
 
 

 

- Check for the correct positioning of the  
  sensor as compared to the phonic wheel 
  The distance should not be more than 2mm
 

 

 

- Check for the correct connection of the  
  sensor by means of the associated 
  connector 
 

- Sensor not connected properly 

 

- Replace the sensor 

 

 

 

 

 
 
 

 
Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

 

 
 
 
 
 
 

 

31 

 

ALARMS AND E

R

RORS 

Summary of Contents for 30.1701

Page 1: ...y way or any form without written permission of the author 2003 FROMM FROMM SEMI AUTOMATIC Stretch Wrapping Machine Serie FS 270 FS 271 FS 270 Items No 30 1701 30 1705 30 1710 30 1715 FS 271 Items No...

Page 2: ...cker 10 6 Technical Data 11 12 7 Explanation of pictograms 13 8 Main Components 14 9 Handeling Transport 15 16 10 Installation 17 18 11 Assembly Sequence 19 21 12 Control panel 22 23 13 Basic operatin...

Page 3: ...vous prot gerez ainsi et viterez des d t riorations sur votre appareil GB Important Read the operating instructions carefully before installation and before using this machine for the first time You...

Page 4: ...271 FS271 1800 2800 2000 230V 50HZ 30 1730 FS271 FS271 2200 2800 2000 230V 50HZ 30 1735 FS271 FS271 1650 2800 1200 230V 50HZ Options 16 8212 FS12 Ramp turntable 1650 mm length 1550 mm Height 71 5 mm 1...

Page 5: ...ation Information specific given to FS 271 is normally given in brackets Read carefully at least the chapters 9 and 10 relating to handling and installation of this wrapping machine For safety reasons...

Page 6: ...lectrical work on the machine When installing the machine as a precaution always check that the controls and safety systems are correctly mounted and operating efficiently If any malfunctions are note...

Page 7: ...inside the company are sufficient for any problems caused by the material used for the process In the event a fire breaks out and fire extinguishers are used it is recommended that extinguishers fille...

Page 8: ...pplied references Survey control panel A Acoustic signal B Emergency stop C Lockable main switch The main supply 1x230V is switched on and off with the main switch The supply voltage for the control p...

Page 9: ...adapted Touching the electrical equipment will hazard your personal safety Persons who carry out changes in or adaptations function operation or principles to the machine are fully responsible for th...

Page 10: ...ufacturer Voltage Supply voltage Power Used power Fuse 16 Amp Year of manufacture Year in which the machine has been built by manufacturer Besides the CE mark has been placed on the identification pla...

Page 11: ...upply 1 x 230 V 50 60 Hz Control voltage 24 VAC Motor turntable 0 55 kW Motor film carriage 0 22 kW Motor Pre Stretch 0 22 kW Installed power 1 kW Protection class IP 54 Pallet goods Pallet dimensions...

Page 12: ...is manual or parts of it in any way or any form without written permission of the author 2003 FROMM FS 270 series DIMENSIONS FS 270 FS 271 Height 500mm 20 Refer to the LAYOUT on this page for the dime...

Page 13: ...IS VALID IF APPLIED WARNINGS Figure 1 Figure 1 DANGER High voltage present Figure 2 Figure 2 Danger Sign Figure 3 Figure 3 Risk of crusching one s hands COMMAND PLATES Figure 7 Figure 7 It is prohibit...

Page 14: ...y way or any form without written permission of the author 2003 FROMM FS 270 series MAIN COMPONENTS The installation as delivered consists of the following parts 1 Mast 2 Control cabinet with control...

Page 15: ...y the operator in charge since the size of the machine may prevent a clear view during the various phases of the handling operations Depending on weight dimensions location of machine on the vehicle a...

Page 16: ...and dangerous cambers 1 2 Following measures have to be taken for transport and storage of the machine One has to take care for a suitable storage environment respectively packaging during long term s...

Page 17: ...fety make sure the machine is operating at ambient temperature in the range 10 C to 30 C lf other values are measured contact the Authorised Technical Service with utmost urgency Work areas lt is stri...

Page 18: ...pped horizontally and bears on a support that has been specifically set up for it Consequently the shaft must be re positioned when the machine is installed upon having located the machine lift the sh...

Page 19: ...BLY SEQUENCE Figure 4 Figure 4 Are the limited switches of the filmcarrige working correctly Figure 5 Does the filmcarriage work accordingly description Figure 5 Figure 6 Figure 6 Is the fotoelectric...

Page 20: ...motor it reads the notches of a phonic wheel 4 Figure 10 Should the need arise to move the turnplate fit the two lifting eyebolts in the specific holes drilled on the table for inserting the hooks of...

Page 21: ...re below After installation or maintenance of the machine follow procedure below to check the efficiency of the safetydevices such as 9 Interlocking of the crush proof interlocked operator guard 9 Eme...

Page 22: ...change all parameters even while the machine is operating AL 1 Carriage emergency limit switch AL 2 Main contactor AL 3 Inverter overload AL 4 Transpallet sensor AL 5 Film tearing alarm optional AL 6...

Page 23: ...The automatic program of the wrapping machine is interrupted and a failure indication will be displayed on the FS 250 console when the emergency stop is activated or any other failure is detected Wrap...

Page 24: ...Digital setting for adjustment of number topwraps adjustment 0 to 10 4 Digital setting for adjustment of number bottomwraps adjustment 0 to 10 5 Digital setting for adjusting film tension Thus the fi...

Page 25: ...ds to reset in Zero position 10 Plate turning Jog function 11 Carriage movement jog button press once and hold it down to raise the carriage press twice and hold it down to lower the carriage 12 Carri...

Page 26: ...he safety conditions have been complied with by pressing the START pushbutton provided that the corresponding work cycle has been set via the pushbutton panel ATT The acoustic signal is active during...

Page 27: ...ction After completing the pre set number of bottom wraps the film carriage will go upwards At a sertain pre indicated height adjusted with the parameters the filmcarrige will halt and puts extra laye...

Page 28: ...properly Check the wiring Limit switch malfunctioning Replace the limit switch Limit stop cam incorrectly positioned Check for the position of the cams by adjusting the respective adjuster screws WHEN...

Page 29: ...ead button Should the problem persist contact the Customer After Sales Service of MANUFACTURER THE TURNS AT THE BOTTOM AND AT THE TOP OF THE LOAD ARE NOT REGULATED PROPERLY The arrised problem Possibl...

Page 30: ...at exerted pressure on the carriage has been detected by the microswitch that interlocks the crush proof guard Check the situation Microswitch incorrectly positioned or connected Position the microswi...

Page 31: ...n Check for the presence of mechanical motor locks if any and proceed as required Inverter not working properly Replace the inverter Should the problem persist contact the Customer After Sales Service...

Page 32: ...the card Should the problem persist contact the Customer After Sales Service of MANUFACTURER COUNT SENSOR FOR CARRIAGE PHONIC WHEEL The arrised problem Possible remidies Phonic wheel sensor incorrectl...

Page 33: ...s way when applying a differential cling film with the cling on the inside of the film when unwinding the film from the film reel Arrows on the outside of the rol means CO CLING OUTSIDE The film has t...

Page 34: ...mental conditions The indicated maintenance frequency is valid for normal operation conditions 8 hrs per day 20 C clean environment One is advised to increase the maintenance frequency under more seve...

Page 35: ...the four screws Insert the hooks of the lifting ropes into the eyebolts Lift the turnplate using suitable load bearing lifting equipment Check the wear condition of the wheels and replace them if requ...

Page 36: ...o the drive carriage to remove the chain Locating the cams that adjust the stroke of the limit stop Activating the microswitches of the carriage In order to perform any positioning modifications of th...

Page 37: ...lied in the table with lubricants hereunder The symbol X in the maintenance scheme refers to remarks concerning the maintenance of or checking on the relevant part or system LUBRIFICANTS No LUBRIFICAN...

Reviews: