Fristam Pumps FKL 15, Original Instructions Manual, Page: 3 / 40

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Table of Contents
1 Introduction............................................... 5
1.1 Foreword................................................................... 5
1.2 Manufacturer ........................................................... 5
1.3 Scope of Supply...................................................... 5
1.4 Pump Without Motor (Optional) ...................... 5
1.5 Scope of Documentation.................................... 5
1.6 Display Conventions............................................. 5
2 Safety.......................................................... 6
2.1 Basic Safety Instructions...................................... 6
2.2 Intended Use ........................................................... 6
2.3 Improper Use........................................................... 6
2.4 Pump-Specific Safety Instructions ................... 6
2.5 Warning and Instruction Labels........................ 6
2.6 Noise Emissions ...................................................... 7
2.7 Disposal ..................................................................... 7
3 Design and Function ................................. 7
3.1 Principles of Design............................................... 7
3.2 Models ....................................................................... 8
3.3 Basic Versions .......................................................... 8
3.4 Pump Sizes ............................................................... 8
3.5 Accessories ............................................................... 9
3.6 Type Designation................................................... 9
4 Transportation........................................... 9
4.1 Safety Instructions ................................................. 9
4.2 Moving With Industrial Truck ............................ 9
4.3 Moving With Crane ............................................... 10
5 Storage ....................................................... 10
5.1 Pump Storage Conditions................................... 10
5.2 Long-Term Storage ............................................... 10
5.3 Recommissioning .................................................. 10
6 Installation ................................................. 11
6.1 Safety Instructions ................................................. 11
6.2 Installation Location ............................................. 11
6.3 Reduction of Sound and Vibration ................. 11
6.4 Pump Fixation ........................................................ 11
6.5 Installation of Pipes .............................................. 11
6.6 Electrical Connection........................................... 12
6.7 Connection of Sealing or Quenching
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Liquid (Optional) ................................................... 12
6.8 Cleaning.................................................................... 13
7 Operation .................................................. 13
7.1 Safety Instructions ................................................ 13
7.2 Commencement of Operation......................... 13
7.3 Monitoring of Operation .................................... 13
7.4 Stopping of Operation ........................................ 14
7.5 Pump Decommissioning .................................... 14
8 Cleaning in Place....................................... 14
8.1 CIP Process............................................................... 14
8.2 SIP Process ............................................................... 14
9 Faults ......................................................... 14
9.1 Safety Instructions ................................................ 14
10 Maintenance ............................................. 15
10.1 Safety Instructions ................................................ 15
10.2 Replacement Parts................................................ 15
10.3 Inspection of Sealing and Quenching
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Liquid (Optional) ................................................... 15
10.4 Oil Level Check....................................................... 15
10.5 Oil Change ............................................................... 15
10.6 Lubrication of Motor Bearings.......................... 16
10.7 Shaft Seal Replacement ...................................... 16
10.8 Pump Casing Removal ........................................ 16
10.9 Mounting of the Pump Casing ......................... 18
10.10 Shaft Bearing Replacement ............................... 25
10.11 Coupling Replacement ....................................... 25
10.12 Gear Motor Replacement ................................... 25
10.13 Checking of the Clearances ............................... 26