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                                                                  FR150A Series Multifunctional Compact

 

Inverter 

- 49 - 

 

Chapter 5 Maintenance and Troubleshooting

 

 
 
  FR150A inverter provides a number of warning information and protection, when a fault occurs, 

the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the 
inverter displays the fault code on the display panel. Before seeking service user can press the 
self-examination tips in this section, analyze problems, and identify solutions. If the problem still 
cannot be excluded, seek services, or contact the dealer you purchase the drive with my company. 
 

Display 

Fault Name 

Possible Causes 

Solutions 

Err01 

Accel overcurrent 

1: The output circuit is 
grounded or short circuited. 
2: The acceleration time is too 
short. 
3: Manual torque boost or V/F 
curve is not appropriate. 
4: The voltage is too low. 
5: The startup operation is 
performed on the rotating 
motor. 
6: A sudden load is added 
during acceleration. 
7: The AC drive model is of too 
small power class. 

1: Eliminate external faults. 
2: Increase the acceleration 
time. 
3: Adjust the manual torque 
boost or V/F curve. 
4: Adjust the voltage to 
normal range. 
5: Select rotational speed 
tracking restart or start the 
motor after it stops. 
6: Remove the added load. 
7: Select an AC drive of   
higher power class 

Err02 

Decel overcurrent 

1: The output circuit is 
grounded or short circuited. 
2: The deceleration time is too 
short. 
3: The voltage is too low. 
4: A sudden load is added 
during deceleration. 
5: The braking unit and 
braking resistor are not 
installed. 

1: Eliminate external faults. 
2: Increase the deceleration 
time. 
3: Adjust the voltage to 
normal range. 
4: Remove the added load. 
5: Install the braking unit and 
braking resistor. 

Err03 

Constant-speed 

overcurrent 

1: The output circuit is 
grounded or short circuited. 
2: The voltage is too low. 
3: A sudden load is added 
during operation. 
4: The AC drive model is of too 
small power class. 

1: Eliminate external faults 
2: Adjust the voltage to 
normal range. 
3: Remove the added load 
4: Select an AC drive of 
higher power class. 

Err04 

Accel overvoltage 

1: The input voltage is too 
high. 
2: An external force drives the 
motor during acceleration. 
3: The acceleration time is too 
short. 
4: The braking unit and 
braking resistor are not 
installed. 

1: Adjust the voltage to 
normal range. 
2: Cancel the external force 
or install a braking resistor. 
3: Increase the acceleration 
time. 
4: Install the braking unit and 
braking resistor. 

Summary of Contents for FR150A Series

Page 1: ...autions before application and use this product on the premise that personnel and equipment safety is ensured IMPORTANT NOTES To illustrate the details of some of the products in this manual have oute...

Page 2: ...2 TERMINAL CONFIGURATION 10 CHAPTER 3 OPERATION AND DISPLAY 17 3 1 INTRODUCTION OF KEYPAD 17 3 2 VIEWING AND MODIFYING FUNCTION CODES 19 3 3 VIEWING STATUS PARAMETERS 20 3 4 MOTOR AUTO TUNING 20 3 5 P...

Page 3: ...information below FR150 4T 0 7B Master series code of product FR150 Multifunctional Compact Inverter Input voltage 2 220V 15 20 4 380V 15 30 Input voltage phases S Single phase T Three phase Brake un...

Page 4: ...6 13 17 5 5 7 5 FR150A 4T 7 5B 11 20 5 17 20 7 5 10 FR150A 4T 011B 17 26 25 32 11 15 FR150A 4T 015B 21 35 32 37 15 20 FR150A 4T 018B 24 38 5 37 45 18 5 25 FR150A 4T 022B 30 46 5 45 49 22 30 FR150A 4T...

Page 5: ...ime Ramp Time Range 0 0 6000 0s DC brake DC brake start frequency 0 00 600 00Hz DC brake time 0 0s 10 0s DC brake current 0 0 150 0 Basic functions Jog brake Jog frequency range 0 00Hz 50 00Hz Jog dec...

Page 6: ...group four objects were Environment Place of operation Indoors no direct sunlight free from dust corrosive gases flammable gases oil mist water vapor water drop and salt etc Altitude 0 2000m De rate...

Page 7: ...g 1 3 FR150A 30 160kW product size diagram Table 1 3 Configuration mounting dimensions and weight Model External and Install dimensions mm N W kg W H D W1 H1 H2 H3 Install hole d1 Install hole d2 FR15...

Page 8: ...146 249 174 131 236 5 5 5 5 3 9 FR150A 4T 015B 198 300 182 183 287 5 5 5 5 6 2 FR150A 4T 018B FR150A 4T 022B FR150A 4T 030B 245 390 187 200 375 7 13 11 6 FR150A 4T 037B FR150A 4T 045 300 485 226 200 5...

Page 9: ...Analog Output 0 10V Open collector output 1 Relay output 1 250V AC 3A 30V DC1A RS485 Communication PLC Fig 2 1 Single phase 220V Inverter wiring diagram Remarks 1 refers to main circuit terminals refe...

Page 10: ...ree phase 380V 50 60Hz M AI2 I V RS485 ON OFF PB Braking resistor FR150A 24V Y1 S Switch input 1 Switch input 2 Switch input 3 Switch input 4 High speed pulse input HI Analog Output 0 10V Open collect...

Page 11: ...g 2 4 0 7 4 0kW Main Circuit Terminals 5 5 7 5 kW Main Circuit Terminals R S T UV POWER Fig 2 5 5 5 7 5kW Main Circuit Terminals 11 22 kW Main Circuit Terminals PB RFI DC Fig 2 6 11 22kW Main Circuit...

Page 12: ...GTNR50 8 18 10 75kW 70 GTNR70 8 23 10 90kW 70 GTNR70 8 23 10 110 132kW Main Circuit Terminals Fig 2 9 110 132kW Main Circuit Terminals Power Recommended power cablemm2 Recommended lug model Terminal...

Page 13: ...g the equipment Otherwise you may get electric shock Do not connect the braking resistor directly to the DC bus Otherwise it may damage the AC drive and even cause fire 3 Braking resistor connection t...

Page 14: ...r supply Connect to 24 V by default When DI1 DI7 need to be driven by external signal PLC needs to be connected to external power supply and be disconnected from 24 V Analog input AI1 GND Analog input...

Page 15: ...potentiometer with resistance range of 1 5 k Maximum output current 10 mA 24V COM External 24V power supply Applying to Overvoltage Category II circuit Provide 24 V power supply to external unit Gene...

Page 16: ...tch output Y1 COM Open collector output 1 Voltage range 0 24V Current range 0 50mA Relay output R1A R1C Normally open terminal Contact driving capacity AC250V 3A COS 0 4 DC 30V 1A R1B R1C Normally clo...

Page 17: ...er Enter the menu interfaces level by level and confirm the parameter setting Increment Increase data or function code Decrement Decrease data or function code Shift Select the displayed parameters in...

Page 18: ...dormant state LOC REM Keypad terminals or communication ON Terminal control OFF Keypad control Flash Communication control Green border Running state ON Running state OFF Stopped state Flash In proce...

Page 19: ...2 Switch Status parameter Fig 3 3 Operation procedure on the keypad Explanation In the level III menu you can press the ESC key or ENT key to return to the level II menu The difference is If you do n...

Page 20: ...hod 3 Set F00 00 parameter to nonzero then completely power down and then power If you want to cancel the password protection functions only through a password to enter and set F00 00 to 0 3 6 Keypad...

Page 21: ...Long Press when display second level menu switch to basic menu automatically Method 1 Setting F00 01 to shortcut menu Method 2 Long press when display second level menu switch to shortcut menu automat...

Page 22: ...listed below Category Parameter Group System Parameters F00 System Parameters Basic Parameters F01 Frequency Command F02 Start Stop Control Start Stop Control F03 Accelerate Decelerate Parameters Inpu...

Page 23: ...arameter Protection 0 All parameter programmable 0 1 Only F00 02 and this parameter programmable F00 04 Parameter Initialization 0 No operation 0 1 Restore all parameters to factory default excluding...

Page 24: ...nabled if the DC bus voltage the rated voltage of DC bus F00 18 Fan control 0 Run at power on 1 1 Fan working during running F00 19 Factory password 0 65535 0 F00 20 Inverter rated power 0 2 710 0kW M...

Page 25: ...requency maximum frequency 50 00H z F01 10 Lower limit frequency 0 00 Fup 0 00Hz F01 11 Operation when command frequency lower than lower limit frequency 0 Run at lower limit frequency 0 1 Run at 0 Hz...

Page 26: ...h coefficient 0 01 5 00 0 30 F02 12 Stop mode 0 Ramp to stop 0 1 Coast to stop F02 13 Initial frequency of stop DC braking 0 01 50 00Hz 2 00Hz F02 14 Stop DC braking current 0 0 150 0 0 0 F02 15 Waiti...

Page 27: ...S curve 0 0 6000 0s 0 0s Group F04 Digital Input F04 00 Function of terminal DI1 00 No function 01 Running forward FWD 02 Running reverse REV 03 Three wire control 04 JOG forward 05 JOG reverse 06 Coa...

Page 28: ...rminal DI1 DI4 positive negative logic DI4 DI3 DI2 DI1 0000 0 Positive logic Terminals are on at 0V off at 24V 1 Negative Logic Terminals are off at 0V on at 24V F04 14 Terminal DI7positive negative l...

Page 29: ...y attained 08 Lower limit frequency attained 09 Frequency attained 10 Inverter is ready to work 11 Drive motor overloaded alarm 12 Inverter overheat warning 13 Current running time attained 14 Accumul...

Page 30: ...00Hz opened frequency 2 00Hz F05 23 Brake close waiting time 0 00 10 00s 0 00s F05 24 Brake close operating time 0 00 10 00s 0 50s Group F06 Analog and Pulse Input F06 00 Minimum input of curve AI1 0...

Page 31: ...0 100 0 0 0 F06 26 Maximum input of curve keypad potentiometer Minimum input of curve keypad potentiometer 100 0 99 9 F06 27 Set value corresponding to maximum input of curve keypad potentiometer 100...

Page 32: ...ce R2 of async motor 1 0 001 65 535 Model defined F08 10 Leakage inductance L1 of async motor 1 0 01 655 35mH Model defined F08 11 Mutual inductance L2 of asynchronous motor 1 0 1 6553 5mH Model defin...

Page 33: ...ion when run forward 0 0 5 0 0 0 F09 21 Torque revision when run reverse 0 0 5 0 1 0 Group F10 Vector Control Parameters of Motor 1 F10 00 Speed torque control 0 speed control 0 1 torque control F10 0...

Page 34: ...Optimized Mode 2 1 F10 26 Max Frequency source under torque control 0 Set by F10 18 F10 19 0 1 Keypad potentiometer 2 AI1 3 AI2 5 Pulse setting DI7 HI Group F11 Protection Parameters F11 00 Current li...

Page 35: ...as unit s place Thousand s place PID feedback loss Err19 Same as unit s place Ten thousand s place Continuous running time reached Err20 Same as unit s place F11 12 Protection action 3 Unit s place M...

Page 36: ...1 23 Detection time of power loss 0 1 60 0s 5 0s F11 24 Action selection at instantaneous power failure 0 Disabled 1 1 Deceleration 2 Bus voltage constant control F11 25 Decel time at instantaneous po...

Page 37: ...ode 0 Stop after a single cycle 1 Continue to run with the last frequency after a single cycle 2 Repeat cycles 0000 Ten s place started mode 0 Continue to run from the step of stop or fault 1 Run from...

Page 38: ...0 F12 39 Acceleration deceleration time of simple PLC reference 5 0 3 0 F12 40 Acceleration deceleration time of simple PLC reference 6 0 3 0 F12 41 Acceleration deceleration time of simple PLC refer...

Page 39: ...etting 0 000 10 000s 0 000s F13 06 Filtering time of PID feedback 0 000 10 000s 0 000s F13 07 Filtering time of PID output 0 000 10 000s 0 000s F13 08 Proportional gain Kp1 0 0 100 0 1 0 F13 09 Integr...

Page 40: ...22 VP 2 F13 22 AI1 3 F13 22 AI2 4 F13 22 HI 5 F13 22 AI3 0 F13 31 PID lower limit source 0 F13 23 1 F13 23 VP 2 F13 23 AI1 3 F13 23 AI2 4 F13 23 HI 5 F13 23 AI3 0 Group F14 Swing Frequency Fixed Leng...

Page 41: ...gative direction dormancy on small pressure and wakeup on big pressure F14 17 Wake up pressure 0 0 Dormancy pressure 10 0 F14 18 Dormancy pressure Wake up pressure 100 0 50 0 Group F15 Communication P...

Page 42: ...than STOP RST 4 Keys locked other than F16 03 LED displayed parameters setting 1 on running status 0 99 correspond U00 00 U00 99 0 F16 04 LED displayed parameters setting 2 on running status 0 99 corr...

Page 43: ...99 04 02 F17 13 User defined Display Parameter 13 00 00 49 99 04 03 F17 14 User defined Display Parameter 14 00 00 49 99 05 02 F17 15 User defined Display Parameter 15 00 00 49 99 08 01 F17 16 User de...

Page 44: ...ls output 0 Internal short circuited to physics DIx Other The same as function code F05 00 0 F22 08 Function selection of virtual VDO2 terminals output 0 Internal short circuited to physics DIx Other...

Page 45: ...put 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz U00 20 AO1 output 0 0 100 0 0 0 U00 23 Temperature of inverter 40 0 120 0 0 0 U00 24 Accumulative power on time 0 65535min 0min U00 25 Accumula...

Page 46: ...oad warning Err42 Pulse feedback disconnection U01 01 Running frequency when the latest fault occurred 0 00 Fup 0 00Hz U01 02 Output current when the latest fault occurred 0 0 3000 0A 0 0A U01 03 Bus...

Page 47: ...U01 00 Err00 U01 24 Previous 12 categories of faults The same with U01 00 Err00 U01 25 Previous 13 categories of faults The same with U01 00 Err00 Group H00 Pulse Feedback Function H00 00 Special pur...

Page 48: ...is used to limit PI output H00 06 Detection time when fault signal feedback 0 0 Function disabled 0 1 10 0s 1 0s H00 07 Action selection with fault signal feedback 0 Report error and coast to stop 1 G...

Page 49: ...tage to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The outpu...

Page 50: ...t circuit 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is...

Page 51: ...al fault 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communication overtime error 1 The PC is not working properly 2 The communication...

Page 52: ...chanical condition 2 Select an AC drive of higher power class Err27 Inverter soft start relay is off 1 The grid voltage is too low 2 Rectifier module failure 1 Check the grid voltage 2 Demand for tech...

Page 53: ...00bps 9600bps 19200bps 38400bps 57600bps and 115200bps can be selected Shielded twisted pair cable is recommended Communication cable to lower external interference 3 Protocol Format Initial Block of...

Page 54: ...corresponding need to power down when storing the register address referred to as EEPROM address to 8102H Function code group RAM address high byte EEPROM address high byte F00 0x00 0x80 F01 0x01 0x8...

Page 55: ...actory password is valid Bit5 0 user password is invalid 1 valid user password Bit6 7 00 basic function code group 01 user defined function code group 10 different functions with the factory default c...

Page 56: ...ion result with received CRC parity value If the two values are different it indicates that there is error during transmission Calculation process of CRC parity 1 Define a CRC parity register and init...

Page 57: ...command code Error code 1 0x01 0x13 CRC parity Low bytes go first 2 Responding command code at normal Communication and error Communication Responding Command Code at Normal Communication Responding...

Page 58: ...00Hz send the data content of 3000 To send data 01 06 20 01 0B B8 D4 88 The received data is 01 06 20 01 0B B8 D4 88 3 communications sent on the 1st drive forward run command write to the address 200...

Page 59: ...e resistors FR150A 2S 0 2B Build in 100W 600 1 360 FR150A 2S 0 4B 100W 600 1 360 FR150A 2S 0 7B 200W 600 1 100 FR150A 2S 1 1B 300W 360 1 100 FR150A 2S 1 5B 300W 180 1 100 FR150A 2S 2 2B 300W 180 1 100...

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