FRANCO UCP-fly Instruction Manual For Use And Maintenance Download

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INSTRUCTION MANUAL FOR USE
AND MAINTENANCE

UCP-fly

COOLER

HUMIDIFIER

E N G L I S H

Before installing or running the unit,

it is mandatory to carefully read and consult this manual.

Manual version: 01-000/2010 Franco srl

– Via Nazionale, 80 12010 Cervasca (CN), Italy

Summary of Contents for UCP-fly

Page 1: ...ND MAINTENANCE UCP fly COOLER HUMIDIFIER E N G L I S H Before installing or running the unit it is mandatory to carefully read and consult this manual Manual version 01 000 2010 Franco srl Via Nazionale 80 12010 Cervasca CN Italy ...

Page 2: ...er s identification data 11 1 14 Declarations 11 1 15 Declaration of conformity 12 2 INSTALLATION 13 2 1 Before installing 13 2 2 Positioning 13 2 3 Electrical connection 14 2 4 Hydraulic connection 14 3 OPERATION 14 3 1 Getting started 14 3 2 First start 14 3 3 Starting 15 3 4 Setting 15 3 5 Water drain 15 4 MAINTENANCE 15 4 1 Cleaning the disk 15 4 2 Cleaning the tank 15 4 3 Changing the float 1...

Page 3: ...to water or any other liquid In case of the device becoming wet immediately turn off the electricity by lowering the switch on the electrical panel of your system and disconnect the power before touching the device o Do not insert objects inside the tank as the device may be damaged irreparably o Do not use accessories spare parts and or components which are not provided or supplied by the manufac...

Page 4: ...ny part The manual must be stored in a secure environment protected from moisture and heat and near the device to which it refers The manufacturer if requested by the User may provide additional copies of the machine s instruction manual The User can request additional copies of the manual by writing to customer francosrl com UPDATING THE MANUAL The Manufacturer reserves the right to modify the de...

Page 5: ... specific applicable rules Have understood the operating procedures defined by the manufacturer of the machine 1 6 Glossary and pictograms In this section we list the uncommon terms included in the manual The following table also explains the abbreviations used and the meaning of the pictograms which indicate the qualification of the operator and the state of the machine their use can provide quic...

Page 6: ...ent the occurrence of the expected result or endanger the safety of the personnel involved STATE OF THE MACHINE The state of the machine includes the operating mode for example running in automatic mode hold to run control jog shutdown etc the safety conditions on the machine such as included protectors excluded protectors emergency shutdown isolation from energy sources etc RESIDUAL RISK Risks th...

Page 7: ...erator qualified technician able to operate the machine under normal conditions to run it with the hold to run control JOG with disabled protections and enabled to any kind of operation of electrical adjustment maintenance and repair This operator is qualified to work on electrical systems while the device is connected to the main Manufacturer s technician qualified technician provided by the manu...

Page 8: ...ose PROHIBITION OBLIGATION Pictogram Denomination Hazardous voltage Entanglement Dragging General danger Do not remove safety devices Prohibition of cleaning oiling greasing repairing or adjusting by hand when the device is in motion Obligation to remove power before starting works or repairs Protective gloves required Safety footwear required Safety helmet required ...

Page 9: ...r supply network between 2 and 4 atm This device must be used only for the functions for which it was intended and designed Adiabatic Cooler Humidifier Any other use has to be considered improper and dangerous 1 8 Versions The adiabatic cooler humidifier UCP fly is available in the following versions 3108400 Version UCPfly H15 with air flow of 750 m h 230V 50Hz 3108500 Version UCPfly H15 with air ...

Page 10: ...pinning disk Spinning disk cap Tank lid Rear shelter Float valve Recirculation pump Nozzle Motor Water supply connection fast connection 3 8 Water flow regulation valve Fast connection drain hole with cap Fixed disk Electric connections box Safety grill Anchorage bracket Fan Electric motor Water flow regulation valve Centrifugal atomizer ...

Page 11: ...m the date of manufacture for all failures attributed to a proven manufacturing or material defect The guarantee does not cover all the parts damaged by transport improper maintenance negligence inability to use improper use tampering by unauthorized personnel and by any other cause not dependent from the company Franco s r l from Cervasca CN Italy During the warranty period the company Franco s r...

Page 12: ...uction UCP fly Cooler Humidifier Commercial denomination Humidification and or cooling of environments Intended use Meets the following essential requirements RESS from 1 1 to 1 7 Complies with the EU directives Directive 2006 42 CE Directive 2006 95 CE Directive 2004 108 CE Referring to harmonized norms EN 120100 1 EN 12100 2 EN 60204 1 AND AUTHORIZES Marco Fantino Name Via Nazionale 80 12010 CN ...

Page 13: ...O3 Make sure that all the connections necessary to operate the equipment have been properly prepared 2 2 Positioning The UCP humidifier cooler must be installed horizontally hanging off the ground with the non atomized water tank facing down Use the suitable brackets to hang the machine and to hold it in the correct operating position with an appropriate sealing system the distance between holes i...

Page 14: ...type must be installed 2 4 Hydraulic connection The installation of the humidifier requires the connection to the water supply and drainage piping lines at the designated sites Fig 1 4 Fast connection for rilsan 3 8 tube Exhaust hole with fast connection Hard rilsan pipes must be used for drainage while as for supply a fast connection is ready for rilsan 3 8 pipes 3 OPERATION 3 1 Getting started B...

Page 15: ...t if necessary adjust the flow regulator Keep the disks the tank and the internal components clean and prevent dirt the accumulation on the lid 4 1 Cleaning the disk Keep the disk clean to avoid the formation of calcareous deposits or accumulation of dirt which could cause an increase in vibration or coarse nebulization To clean the rotating disk simply use a soft damp cloth and a non toxic and so...

Page 16: ... 4 4 Changing the pump Remove the two cover screws using a cross or Phillips screwdriver Remove the lid by pulling it grabbing the grip between thumb and forefinger Unscrew the plastic arm of the float as shown in Fig 4 1 Operate holding the stop ring that blocks he pump with a no 13 spanner and pull the pump gently up to complete removal Remove the nylon pawl from the pump supply and fit it onto ...

Page 17: ...ng disk Lever it off using a flat heat screwdriver on the specific groove B With a nut driver pic no 7 remove the M4 screw that fixes the disk to the motor shaft Then remove also the washer C Insert the M6x40 screw provided with the machine into the central hole of the disk SCREW M6x40 SCREW M4 with washer 3 5mm 7 ...

Page 18: ...spacer or taking a spacer off the motor shaft item 5 and 6 on the spare parts list see paragraph 5 3 4 7 Replacing the fan Use a no 7 wrench to remove the 4 screws holding the safety grill With a no 7 screwdriver unscrew the screw on the fan impeller Remove the fan Before positioning the new fan grease the driveshaft being careful not to misplace the key Make sure that the screws are replaced prop...

Page 19: ...t h 15 25 15 25 15 25 Electrical supply 1 phase 1 phase 1 phase Degree of protection IP IP56 IP56 IP56 Weight kg 11 11 11 Air flow m h 750 1 100 1 800 Electrical characteristics Fan humidifier s motor Power W 380 390 420 Voltage V 230 230 230 Current A 1 8 1 9 2 05 Frequency Hz 50 50 50 Pump s motor Power W 6 6 6 Voltage V 230 230 230 Frequency Hz 50 50 50 ...

Page 20: ...curately tightened Make sure that the electricity supply characteristics are exactly as shown in the table par 5 1 Install a differential magnetic switch upstream of the device Protect with a suitable motor overload protection par 5 1 Make sure that all connections are stuck on the box that the box cover is secured and that the screws are tightened to ensure the necessary level of protection ...

Page 21: ...ed view n 2 2 F 5001500 F 5001501 1 230V 50Hz MOTOR 230V 60Hz MOTOR 2a F 1903101 1 MOTOR FIXING KIT 3 F 8202008 1 STRAIGHT JUNCTION 3 8 1 2F 4 F 3101011 2 UCP FLY BRACKET 5 F 3101010 1 MOTOR BRACKET 5a F 1903100 1 MOTOR BRACKET FIXING KIT 6 F 3105005 1 ELECTRIC BOX 6a F 3106001 1 ELECTRIC BOX FIXING KIT 7 F 3105007 F 3105008 1 UCP FLY H15 H20 BODY UCP FLY H25 BODY 8 F 3105010 F 3105003 F 3105004 1...

Page 22: ...NUT M4 9 F 6002000 3 INOX SCREW 4 2x13 10 F 1800022 1 NOZZLE 11 F 6002003 2 INOX SCREW 2 9x9 5 12 F 8202001 1 90 STEM ELBOW CONNECTION 13 F 6001502 4 INOX SCREW M6x16 14 F 1801012 1 FIXED DISK 15 F 1800007 1 TANK CAP 16 F 6002002 2 INOX SCREW 2 9x19 17 F 8202510 1 FILL VALVE WITH BUSH 18 F 7308006 F 7308007 1 PUMP 230Vac 50Hz PUMP 230Vac 60Hz 19 F 1800008 1 PUMP SPACER 20 F 1800020 1 COMPLETE SHEL...

Page 23: ...ed Clean the tank and accurately clean the pump The pump is full of air Disconnect the 3 8 tube from the valve allowing the vent of the hydraulic circuit Accurately clean the pump The pump is broken Contact qualified and authorized personnel to replace the pump The float does not fill the tank Test the functioning of the float in case of damage or failure contact qualified and authorized personnel...

Page 24: ...24 FRANCO s r l Headquarters and plant Via Nazionale n 80 12010 CERVASCA CUNEO Italy Tel 39 0171 611663 Fax 39 0171 612337 www francosrl com info francosrl com For further information requests or suggestions please contact us at customer francosrl com ...

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